Cornelius 3 service manual Sanitizing the System, Emptying a Barrel

Page 52

Viper Service Manual

 

Table 37

 

 

Step

Action

 

 

 

 

9.

Remove the knob, spring, sleeve, and lever from the dispensing valve.

 

 

10.

Remove spring fitting from dispensing valve.

 

 

11.

Press the valve with the caged O-ring, down and out of the dispensing valve

 

body.

 

 

12.

Carefully remove the caged O-ring from the valve.

 

 

13.

Wash all the parts in warm water. Remove all traces of syrup and lubricant,

 

especially from the faceplate, o-rings, and dispensing valve. If parts are

 

excessively coated, wipe clean with a paper towel to remove excess syrup

 

and lubricant, especially from caged o-ring and dispensing valve. Use a brush

 

(provided with the unit) to clean the faceplate relief valve passages and the

 

inside of the knob.

 

 

14.

Submerge all the parts in a 4-percent solution of approved sanitizing agent for

 

the amount of time recommended by the sanitizer manufacturer.

 

 

15.

Remove the parts from the sanitizing solution and place them on clean paper

 

towels.

 

 

16.

Assemble the dispensing valve.

 

 

17.

Lubricate the caged o-ring. Carefully install the caged o-ring onto the valve

 

from the straight end (opposite tapered end). Lubricate the grooves that the o-

 

ring rides to fill in all void areas around the o-ring.

 

 

18.

Carefully install the valve with the caged o-ring in the dispensing valve body.

 

 

19.

Install the spring fitting, knob and lever parts, torsion spring and spring hous-

 

ing assembly by reversing the removal procedure. Do not tighten down the

 

hold-down plates securing the spring housing at this time.

 

 

20.

After re-installing the faceplate, turn the dispensing valve spring housing to the

 

left (counterclockwise) to put tension on the tension spring. Apply just enough

 

tension so that the dispense valve shaft returns to the closed position after

 

release. Do not overtighten. Overtightening results in a high activation force

 

on the valve.

NOTE: Use Dow-Corning DC-111 (P/N 321471000) light grade silicone lubricant to lubricate the o-rings.

Sanitizing the System

The syrup systems should be sanitized every 180 days by a qualified service technician following the sanitizer manufacturer’s recommendations or when changing syrup types.

The sanitizing process consists of emptying the barrel, washing the lines and barrel, cleaning the BIB connectors, rinsing and refilling the system.

Emptying a Barrel

To empty the barrel, perform the procedure in Table 38.

Table 38

Step

Action

1.From the Barrel Status menu, press the DFRST button.

2.When the barrel is defrosted, go to the Maintenance menu. If the security fea- ture is active, access the Maintenance menu by by pressing and holding the far left and right buttons simultaneously for approximately five seconds.

Publication Number: 621360041TBSER

- 46 -

© 2010, IMI Cornelius Inc.

Page 51 Page 53
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Page 51 Page 53
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuSetting the Clock Clock Setup MenuAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting Events Setting the Sleep Wakeup TimesViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixEeprom is not installed or is faulty Motor Setup MenuMotor Type Calibrating a Motor CALSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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