Cornelius 3 service manual Syrup and Water Shutoff Solenoid Replacement

Page 62

Viper Service Manual

Table 48

Step

Action

8Test the unit for CO2 leaks.

9Replace the rear and side panels.

10 Reconnect power to the unit.

SYRUP AND WATER SHUTOFF SOLENOID REPLACEMENT

The syrup and water shutoff valves and solenoids are mounted on a single bracket, as shown in Figure 48. Perform the procedure in Table 49 to replace the valves.

Syrup

Shutoff

Valves &

Solenoids

Figure 48. View of Shutoff Solenoids w/ Access Panel Removed

Table 49

Step

Procedure

1Disconnect power from the unit.

2Disconnect and bleed the water and syrup lines to remove pressure from the system.

3Remove the rear cover and side panels.

4Remove the water and syrup lines from the input to the valves.

5Remove the Wye tube from the output (top) of the valves by loosening the nuts between the Wye and the check valves.

Check

Valves

Wye

Retaining

Nuts

6Remove the two (2) locknuts from the base of the assembly and remove it from the unit.

7Remove the check valve from the valve being replaced.

Publication Number: 621360041TBSER

- 56 -

© 2010, IMI Cornelius Inc.

Page 61 Page 63
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Page 61 Page 63
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuAction Procedure Clock Setup MenuSetting the Clock Setting Daylight Sav- ings Time Step Action ProcedureWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting Events Setting the Sleep Wakeup TimesDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Type Motor Setup MenuEeprom is not installed or is faulty Calibrating a Motor CALSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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