Cornelius 3 service manual Ppm available chlorine

Page 54

Viper Service Manual

 

Table 40

 

 

Step

Action

 

 

 

 

1.

Use a clean 5-gallon pall filled with a sanitizing solution and water at a temper-

 

ature of 90º F to 110º F (32º C to 43º C). The sanitizing solution must have

 

200-ppm available chlorine.

2.

Connect a sanitizing fitting (p/n cc 28688) to the BIB connector. Put the con-

 

nector in the bucket of sanitizing solution.

3.

Make sure the Product/BRIX valve in the BRIX position.

4.

Hold waste container under the BRIX tube to collect flush water from the syrup

 

line and open the manual syrup flow valve to start filling the syrup line with

 

sanitizing solution. Continue to hold the syrup flow valve open until sanitizing

 

solution starts coming out of the BRIX tube.

5.

Turn the Product/BRIX valve in the Product position.

 

 

6.

Manually override (open) the syrup flow valve to fill the barrel with sanitizing

 

solution.

7.

Fill the barrel with sanitizing solution by opening the faceplate relief valve until

 

sanitizing solution comes out of the relief port.

8.

Hold a 16 oz. cup under the dispense valve. Hold the dispense valve fully

 

open until the cup is full.

9.

Use the brush provided with the unit to clean the relief port and clean the out-

 

let of the dispense valve with sanitizing solution.

10.

From the Barrel Status menu, press the SPIN button while highlighting the

 

appropriate barrel. This starts the scraper blade. Allow blade to operate for

 

minimum of 10, but no more than 15 minutes. Turn the scraper blade off by

 

pressing the OFF button.

11.

Place a large container under the dispense valve and drain as much sanitizing

 

solution as possible from the barrel.

12.

When the pressure in the barrel drops, from the Barrel Maintenance menu,

 

press the PURGE button to re-pressurize the barrel with CO2. As sanitizing

 

solution level lowers in the barrel, partially close the valve to avoid spurting.

Flushing the System Flush the wash water from the system by performing the procedure in Table 41.

!CAUTION:

Flush the system thoroughly, residual sanitizing solution left in the system may create a health hazard.

 

 

Table 41

 

 

 

 

 

 

Step

Action

 

 

 

 

 

 

 

 

 

 

1.

Turn the Product/BRIX valve to the Product position.

 

 

 

 

 

2.

Manually open the manual water flow valve to start filling the barrel with wash

 

 

water. At the same time, open the faceplate relief valve until water comes out.

 

3.

From the Barrel Status menu, press the SPIN button while highlighting the

 

 

appropriate barrel. This starts the scraper blade. Allow the blade to operate for

 

 

fifteen seconds, then turn barrel OFF by pressing the OFF button.

 

4.

To drain the water from the system, turn the barrel OFF.

 

 

 

 

5.

Place a container under the barrel dispensing valve. Open the dispensing

 

 

valve and dispense all rinse water from the barrel. When the pressure in the

 

 

barrel drops, from the Barrel Maintenance menu, press the PURGE button to

 

 

re-pressurize the barrel with CO2. As the wash water level lowers in the barrel,

 

 

partially close the valve to avoid spurting.

 

 

6.

Remove the sanitizing fitting (p/n cc 28688) from the BIB connector and con-

 

 

nect a BIB containing syrup to the syrup line.

 

Publication Number: 621360041TBSER

- 48 -

© 2010, IMI Cornelius Inc.

Image 54
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuClock Setup Menu Setting the ClockAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting Events Setting the Sleep Wakeup TimesSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Setup Menu Eeprom is not installed or is faultyMotor Type Calibrating a Motor CALSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

3 specifications

Cornelius 3 is a cutting-edge platform designed to enhance communication and collaboration in the ever-evolving landscape of digital interaction. With an impressive range of features, technologies, and characteristics, it stands out as a vital tool for organizations looking to streamline their operations and enhance productivity.

One of the most notable features of Cornelius 3 is its intuitive user interface. Designed with user experience in mind, it provides a seamless navigation experience, enabling users to access various functionalities with ease. This ensures that both technical and non-technical users can quickly adapt to the platform without extensive training.

Cornelius 3 incorporates advanced artificial intelligence (AI) capabilities, enhancing the platform's effectiveness in facilitating communication. Its AI-driven algorithms analyze user interactions, providing tailored recommendations and insights that improve decision-making processes. This intelligent system is designed to learn from user behaviors, continually optimizing its responses and functionalities to suit individual and organizational needs.

The platform also boasts robust integration capabilities, allowing organizations to connect with a wide range of third-party applications. This flexibility is crucial in today’s interconnected environment, as businesses often utilize multiple tools to manage their operations. With Cornelius 3, users can consolidate their workflows and eliminate the need to switch between various applications, thus saving time and reducing operational friction.

Collaboration is further enhanced through Cornelius 3’s real-time communication tools. These include chat features, video conferencing, and collaborative document editing, empowering teams to work together seamlessly regardless of their geographical locations. This real-time functionality promotes quicker feedback loops and fosters a culture of collaboration that is essential in a work-from-anywhere world.

Security and data privacy are paramount in today’s digital age, and Cornelius 3 addresses these concerns with robust security features. Advanced encryption methods protect user data, and strict access controls ensure that sensitive information is only accessible to authorized personnel. This commitment to security builds trust among users and compliance with relevant regulations.

In conclusion, Cornelius 3 is a powerful platform that combines a user-friendly interface, advanced AI capabilities, seamless integration, real-time collaboration tools, and top-notch security features. These characteristics make it an invaluable asset for organizations looking to enhance their communication and operational efficiency in a digital-first landscape. With Cornelius 3, businesses can empower their teams, drive innovation, and achieve their goals more effectively.