Cornelius 3 service manual Servicing Motorman Dispensing Valves, Self-Closing Dispensing Valve

Page 51

Viper Service Manual

Table 36

Step

Action

4.Submerge the disconnect in the soap solution and then clean it using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water and dry.

Servicing Motorman Dispensing Valves

NOTE: Dispensing valves with caged o-rings should be serviced (lubri- cated) every six months and o-rings should be replaced once a year.

Refer to Figure 34 and perform the procedure in Table 37 to lubricate or change the caged o-rings in each dispensing valve on the unit.

 

 

Figure 33. Self-Closing Dispensing Valve

 

 

 

Table 37

 

 

 

 

 

Step

 

Action

 

 

 

 

 

 

 

1.

Defrost freeze cylinders, shut unit down, disconnect electrical power from

 

 

Unit.

 

 

2.

Perform the procedure in Table 38 to empty the barrels.

 

 

 

 

3.

Remove the hex nuts and flat washers securing the faceplate to the freeze

 

 

barrel, then remove the faceplate from the barrel.

 

 

 

 

4.

Carefully remove the large o-ring from the faceplate.

 

 

 

 

5.

Unscrew the relief valve from the faceplate.

 

 

 

 

6.

Disassemble the dispensing valve (see Figure 33).

 

 

 

 

7.

Remove the two screws and hold-down plates securing the spring housing to

 

 

the dispensing valve body, then remove the housing.

 

8.

Remove the torsion spring from the dispensing valve.

 

 

 

 

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Page 50 Page 52
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuClock Setup Menu Setting the ClockAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting the Sleep Wakeup Times Setting EventsSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupFilling a Barrel Run the Barrel MotorRinsing a Barrel Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Setup Menu Eeprom is not installed or is faultyMotor Type CAL Calibrating a MotorSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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