Cornelius 3 service manual System Menu

Page 42

Viper Service Manual

 

 

Table 31

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

3

Select Motor Setup

Use the Up and Down arrows to highlight MOTOR

 

 

SETUP on the Maintenance menu.

4

Select the barrel

Use the Up and Down arrows to highlight the desired

 

 

barrel

5

Start calibration

Press the CAL button at the bottom of the Motor Setup

 

 

menu to start the calibration process.

6

 

The calibration cycle continues for five (5) minutes to allow

 

 

the gearbox to stabalize at temperature and ensure correct

 

 

callibration. At that time the motor stops and it is calibrated.

7

Complete the procedure

Press the BACK button at the bottom of the display to

 

 

return to the Maintenance menu.

 

 

 

System Menu

The System menu is used during production to set up the unit. It also allows the technician to view and change the number of barrels, the number of compres- sors and the number of pressure sensors present in the sytem, as shown in Fig- ure 29. The description of these items is shown in Table 32.

NOTE: Changing these values to a number that doesn’t match the physical number of items in the system generates errors or turns off some of the equipment present in the system.

When the individual fields are highlighted, the display buttons change. Refer to

Table 33 for a listing of the button functions for the various field selections.

 

SYSTEM

# OF BARRELS

2

 

 

# OF COMPRESSOR 1

 

 

SECURITY

OFF

 

12:51P

CMP #1 SENSORS BOTH

 

CMP #X SENSORS

LOW

 

MAR 04

 

 

 

 

 

 

 

 

 

 

 

 

BACK

-

+

 

 

 

 

Figure 29. System Screen

 

 

 

 

 

 

Table 32

 

 

 

 

 

 

 

 

 

 

 

 

Display

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# OF BARRELS

 

 

This selection shows the number of barrels in the system and

 

 

 

 

allows the user to change the quantity.

 

 

# OF COMPRESSORS

 

 

This selection shows the number of compressors in the sytem.

 

 

 

 

Currently this number is fixed at one and cannot be changed.

 

SECURITY

 

 

This selection allows the user to turn security on or off.

 

 

 

 

 

 

 

 

 

CMP #X SENSORS

 

 

This selection allows the user to choose which pressure sensors

 

 

 

 

are read for the compressor.

 

 

 

 

 

 

 

Table 33

 

 

 

 

 

 

 

 

 

 

 

 

Option

 

 

Button 2

 

Button 3

Button 4

Button 5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# of Barrels

 

 

 

 

 

-

+

 

# of Compressors

 

 

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

Security

 

 

 

 

 

OFF

ON

 

 

 

 

 

 

 

 

Publication Number: 621360041TBSER

- 36 -

 

 

© 2010, IMI Cornelius Inc.

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Page 41 Page 43
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuClock Setup Menu Setting the ClockAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting Events Setting the Sleep Wakeup TimesSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Setup Menu Eeprom is not installed or is faultyMotor Type Calibrating a Motor CALSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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