Cornelius Viper Error Codes and Service Manuals for Optimal Operation
Page 24

Viper Service Manual

 

 

 

Table 6

 

 

 

 

Displayed

Action

Type

Description

Message

 

 

 

 

 

 

 

 

 

 

 

COMM ERR IO

 

System

A communications error occurred between the IO

 

 

 

board and the UI board.

COMM ERR

 

System

UI board cannot communitcate with the motor

MTR

 

 

board.

BARREL

 

Barrel

Compressor has been on for more than 45 minutes

REFRG

 

 

and the viscosity of the barrel is not satisfied with

 

 

 

no draws.

MTR CAL ERR

 

Barrel

Occurs if a calibration initiated from the Motor

 

 

 

Setup menu fails. This indicates that the power

 

 

 

draw of the motor is outside the allowable calibra-

 

 

 

tion range.

CMP HI-PRESS

 

System

This error is generated if the low side pressure is

 

 

 

greater than 55 psi for greater than 30 sec. Only

 

 

 

checked when barrels are in freeze mode and com-

 

 

 

pressor is running more than two minutes.

BRL TEMP OUT

 

Barrel

Indicates thermistor reading is at min. or max. value

 

 

 

for 30 sec. without changing.

MOTOR STALL

 

Barrel

Motor stalled. A two minute defrost and two retries

 

 

 

are allowed, then the message is displayed,

METER FAIL

 

Barrel

Metering chip is nonresponsive.

BRL RECOVER

 

Barrel

Barrel viscosity is too high. Motor cannot rotate.

 

 

 

Automatic two minute defrost to thaw barrel.

COM ERR STAT

 

Limp

Communications error, the system continues to run.

HIGH VOLTAGE

 

System

The unit is experiencing voltage greater than

 

 

 

260VAC. System is enabled when line voltage

 

 

 

drops below 260VAC for two minutes.

LOW VOLTAGE

 

System

The unit is experiencing voltage less than 200VAC.

 

 

 

System is enabled when line voltage rises above

 

 

 

200VAC for two minutes.

NO MOTOR

 

Barrel

The motor is reporting no current draw when acti-

 

 

 

vated. Motor is unplugged or thermal cutoff has

 

 

 

tripped.

FILL ERROR

 

Barrel

Barrel has not filled properly within 2 min.

 

 

 

 

H2O OUT

 

System

Water pressure is too low for proper operation. This

 

 

 

error occurs when the H2O sensor reports no or low

 

 

 

water pressure for more than one second. Error is

 

 

 

cleared 10 sec. after restoral.

CO2 OUT

 

System

CO2 pressure is below required operating pressure.

 

 

 

This error occurs when the CO2 sensor reports no

 

 

 

or low CO2 pressure for more than one second.

 

 

 

Error is cleared 10 sec. after restoral.

SYRUP OUT

 

Barrel

Syrup pressure is below required operating pres-

 

 

 

sure. This error occurs when the syrup sensor

 

 

 

reports no or low syrup pressure for more than one

 

 

 

second. Error is cleared 10 sec. after restoral.

CLOCK

 

System

The real time system clock is not functioning.

 

 

 

 

MTR CTL

 

System

Motor control EEPROM is bad or missing.

EEPROM

 

 

 

 

Table 7

 

 

Button

Description

 

 

 

 

BACK

Returns the display to the Select menu

RESET

Allows the user to reset the highlighted error (This button only appears on

 

certain manually resettable errors.)

 

 

Publication Number: 621360041TBSER

- 18 -

© 2010, IMI Cornelius Inc.

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Page 23 Page 25
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuClock Setup Menu Setting the ClockAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting Events Setting the Sleep Wakeup TimesSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Setup Menu Eeprom is not installed or is faultyMotor Type Calibrating a Motor CALSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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