Cornelius Manuals: Comprehensive Guide for Juicer Maintenance and Service
Page 59

Viper Service Manual

Barrel Motor

Mounting

Bolts

Foam

Pack

Figure 43. Side View of Motor Showing Two of the Four Mounting Bolts

 

Table 45

 

 

Step

Action

 

 

 

 

1

Perform the procedure in Steps 1 through 8 of Table 42.

2

Disconnect the motor from the circuit by unplugging the connector.

 

 

3

Remove the motor by removing the four (4) bolts holding the motor to the bar-

 

rel assembly.

4

Install the replacement motor and connect the connector.

 

 

5

Replace the motor seal, scraper blade assembly onto the motor shaft in the

 

barrel, as described in Table 42.

6

Reconnect power to the unit.

 

 

7

Refill the barrel with product. See “Filling a Barrel” on page 29.

 

 

8

When barrel fill is complete, perform a motor calibration. See “Calibrating a

 

Motor” on page 35.

MOTOR RUN CAPACITOR REPLACEMENT

The motor run capacitors, shown in Figure 44, are mounted at the rear of the unit between the barrel motors. To replace a run capacitor, perform the proce- dure in Table 46.

Motor Run

Capacitors

Figure 44. View of Motor Run Capacitors

 

 

Table 46

 

 

 

 

 

 

Step

Action

 

 

 

 

 

 

1

Disconnect power from the unit.

 

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

Page 58 Page 60
Image 59
Page 58 Page 60
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuAction Procedure Clock Setup MenuSetting the Clock Step Action Procedure Setting Daylight Sav- ings TimeWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting the Sleep Wakeup Times Setting EventsDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupRinsing a Barrel Filling a BarrelRun the Barrel Motor Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Type Motor Setup MenuEeprom is not installed or is faulty CAL Calibrating a MotorSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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