Cornelius 3 service manual HOT GAS Solenoid Replacement, Hot Gas Solenoid 1 per barrel

Page 64

Viper Service Manual

 

Table 51

 

 

Step

Action

 

 

 

 

1

Disconnect power to the unit.

2

Remove the rear cover and side panels.

 

 

3

Label and disconnect all wires from the compressor.

 

 

4

Remove the four (4) mounting nuts from the base of the compressor.

 

 

5

Remove all insulation from around fittings.

 

 

6

Unsweat the suction line from the compressor.

 

 

7

Cut the discharge line on top of the compressor (Make sure line can be

 

spliced back together.)

8

Remove the compressor and unsweat the discharge line.

 

 

9

Reverse the procedure to install the new compressor.

 

 

10

Replace the dryer.

 

 

11

Evacuate the system and recharge it according to the Cornelius nameplate on

 

the unit.

12

Replace the side panels and rear cover.

 

 

13

Reconnect power to the unit and test the unit.

 

 

HOT GAS SOLENOID REPLACEMENT

The hot gas valves and solenoids, shown in Figure 50, are located near the cen- ter of the unit on the right and left sides. Whenever a hot gas valve and solenoid is replaced, the dryer should be replaced at the same time.

Hot Gas

Solenoid

 

 

Figure 50. Hot Gas Solenoid (1 per barrel)

 

 

Table 52

 

 

 

 

 

 

Step

Action

 

 

 

 

 

 

 

 

 

 

1

Disconnect power from the unit.

 

 

2

Remove the side panels.

 

 

 

 

 

 

3

Reclaim refrigerant from the system.

 

 

 

 

 

4

Carefully remove the insulation and remove the hot gas valve and solenoid.

 

 

 

 

 

5

Replace the hot gas valve and solenoid.

 

 

 

 

 

 

6

Replace the insulation around the valve and solenoid.

 

 

 

 

 

 

7

Replace the filter-dryer.

 

 

 

 

 

Publication Number: 621360041TBSER

- 58 -

© 2010, IMI Cornelius Inc.

Page 63 Page 65
Image 64
Page 63 Page 65
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuSetting the Clock Clock Setup MenuAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting Events Setting the Sleep Wakeup TimesViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixEeprom is not installed or is faulty Motor Setup MenuMotor Type Calibrating a Motor CALSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

3 specifications

Cornelius 3 is a cutting-edge platform designed to enhance communication and collaboration in the ever-evolving landscape of digital interaction. With an impressive range of features, technologies, and characteristics, it stands out as a vital tool for organizations looking to streamline their operations and enhance productivity.

One of the most notable features of Cornelius 3 is its intuitive user interface. Designed with user experience in mind, it provides a seamless navigation experience, enabling users to access various functionalities with ease. This ensures that both technical and non-technical users can quickly adapt to the platform without extensive training.

Cornelius 3 incorporates advanced artificial intelligence (AI) capabilities, enhancing the platform's effectiveness in facilitating communication. Its AI-driven algorithms analyze user interactions, providing tailored recommendations and insights that improve decision-making processes. This intelligent system is designed to learn from user behaviors, continually optimizing its responses and functionalities to suit individual and organizational needs.

The platform also boasts robust integration capabilities, allowing organizations to connect with a wide range of third-party applications. This flexibility is crucial in today’s interconnected environment, as businesses often utilize multiple tools to manage their operations. With Cornelius 3, users can consolidate their workflows and eliminate the need to switch between various applications, thus saving time and reducing operational friction.

Collaboration is further enhanced through Cornelius 3’s real-time communication tools. These include chat features, video conferencing, and collaborative document editing, empowering teams to work together seamlessly regardless of their geographical locations. This real-time functionality promotes quicker feedback loops and fosters a culture of collaboration that is essential in a work-from-anywhere world.

Security and data privacy are paramount in today’s digital age, and Cornelius 3 addresses these concerns with robust security features. Advanced encryption methods protect user data, and strict access controls ensure that sensitive information is only accessible to authorized personnel. This commitment to security builds trust among users and compliance with relevant regulations.

In conclusion, Cornelius 3 is a powerful platform that combines a user-friendly interface, advanced AI capabilities, seamless integration, real-time collaboration tools, and top-notch security features. These characteristics make it an invaluable asset for organizations looking to enhance their communication and operational efficiency in a digital-first landscape. With Cornelius 3, businesses can empower their teams, drive innovation, and achieve their goals more effectively.
Top Page Image Contents