Cornelius 3 service manual Motor Seal Leak Test, Barrel Motor Replacement

Page 58

Viper Service Manual

Seal

Spacer

Figure 42. Side View of Seal and Spacer on Motor Shaft

Motor Seal Leak Test

After replacing the motor seal, it is advisable to test the seal under pressure before refilling the barrel with product. Perform the procedure in Table 44 to ver- ify that the seal is installed properly and not leaking. When the seal passes the leak test, perform the motor calibration routine on page 35.

 

Table 44

 

 

Step

Action

 

 

 

 

1

Turn the 3-way Product Supply valve behind the splash panel (see Figure 26)

 

to the Off (horizontal) position.

 

 

2

From the Maintenance menu, press the FILL button for the barrel. This pres-

 

surizes the barrel with CO2.

3

Observe the water and syrup fill solenoids.

 

 

4

If there are NO seal leaks, these solenoids cycle off within a minute and

 

remain off.

 

 

5

If the solenoids cycle off and remain off, the barrel seal is not leaking and the

 

barrel is ready to be filled with product.

6

If the solenoids do not cycle off, or cycle off and on, the seal is leaking and the

 

seal installation process described in Table 42 and Table 43 must be rea-

 

peated.

 

 

7

If there are no leaks, turn the 3-way Product Supply valve to the BRIX posi-

 

tion.

 

 

BARREL MOTOR REPLACEMENT

The barrel motor does not require any special alignment when being replaced. It mounts on four (4) bolts. These bolts are screwed into threaded bosses in the foam pack barrel assembly, as shown in Figure 43. To replace a barrel motor, perform the procedure in Table 45.

Publication Number: 621360041TBSER

- 52 -

© 2010, IMI Cornelius Inc.

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Page 57 Page 59
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuSetting the Clock Clock Setup MenuAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting Events Setting the Sleep Wakeup TimesViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixEeprom is not installed or is faulty Motor Setup MenuMotor Type Calibrating a Motor CALSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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