Cornelius 3 service manual Programmed Defrost Scheduling, Viscosity Setting, CO2 Setting

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Viper Service Manual

Programmed Defrost Scheduling

The control system in the Viper system includes a function to automatically defrost product in the barrel at programmed intervals based on the viscosity of the product. Programmed defrosts are scheduled frequently to ensure that product quality within the barrel is maintained. Failure to defrost regularly during periods of low throughput allow increased ice crystal size, with a possible decrease in product quality. Regular throughput of dispensed product replenishes the barrel frequently with liquid and reduces the requirements for programmed defrosts. The unit automatically senses the lack of throughput and maintains the product quality by defrosting the barrels more frequently when throughput is slow.

Sleep Mode Recom- mendations

Cornelius recommends programming a sleep period for the machine during any amount of time over 3 hours that the unit is not used. This increases the life of the machine and reduces energy consumption.

A wakeup time must be programmed after the sleep period to return the unit to nor- mal operation. Cornelius recommends programming the wakeup time for approxi- mately 20 minutes before the product is needed. This is the time recommended if the ambient temperature is at 75°F. The times will vary depending on the ambient temperature (a higher ambient temperature requires more time for the product to cool).

Viscosity Setting

The control system includes a function to select the desired product viscosity. This function is referred to as “Viscosity Setting”. There are selectable viscosity ranges from 1-9. The higher the number selected, the more viscous the frozen product in the barrel becomes. This increased viscosity is achieved by freezing the product in the barrel to a lower temperature thereby increasing ice crystal size/growth. As the ice crystal size increases, however, there is potential for product quality to diminish.

Cornelius recommends that the viscosity settings be set at the lowest possible set- ting to achieve the desired drink quality. In most typical installations using a sugar- based syrup, acceptable drink quality can be achieved by programmed viscosity set- tings in the range of 3-5 for Viper.

Diet FCB syrups freeze much more readily than sugar based syrups, so the viscosity set- ting should be selected at the minimum value available (which is 1 or 2 for the Viper).

CO2 Setting

The control system includes a function to adjust the desired product overrun. This function is referred to as the “CO2 Setting”. This setting is adjustable from 0 to 100% in 5% increments.

Typically, 40 to 45% settings on the pulse valves creates 100% overrun.

Publication Number: 621360041TBSER

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© 2010, IMI Cornelius Inc.

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Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuSetting the Clock Clock Setup MenuAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting Events Setting the Sleep Wakeup TimesViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixEeprom is not installed or is faulty Motor Setup MenuMotor Type Calibrating a Motor CALSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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