Cornelius 3 service manual Removing the Existing Seal, Barrel Motor Seal Replacement

Page 56

Viper Service Manual

COMPONENT REPLACEMENT

The following are procedures for servicing the major components of the Viper system.

BARREL MOTOR SEAL REPLACEMENT

The barrel motor seal is typically replaced during the semi-annual preventative maintenance procedure. The seal location is shown in Figure 40.

Motor

Motor

Seal

Shaft

Figure 40. Front View Inside of Barrel w/ Faceplate off

Removing the Existing Seal

To remove the existing barrel seal, perform the procedure in Table 42.

 

Table 42

 

 

Step

Action

 

 

 

 

1.

Purge the barrel. See “Purging a Barrel” on page 28.

2

When purging is complete, disconnect power from the unit.

3

Open the relief valve on the front of the barrel to ensure that pressure is

 

released. CAUTION: Barrel pressure MUST be relieved before removing the

 

faceplate!

4

Remove the four (4) 3/4 in. nuts from the faceplate and slowly remove the

 

faceplate from the unit.

5

Carefully pull the blade assembly out of the barrel.

6

Remove any remaining product from the barrel.

7

Rinse and inspect the blade assembly and barrel for signs of wear. (Replace if

 

necessary)

8

Remove the seal and spacer from the rear of barrel.

9

When old seal and spacer are removed, use a clean soft cloth to clean

 

between the motor shaft and the barrel to remove any remaining product.

 

 

Publication Number: 621360041TBSER

- 50 -

© 2010, IMI Cornelius Inc.

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Page 55 Page 57
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuAction Procedure Clock Setup MenuSetting the Clock Setting Daylight Sav- ings Time Step Action ProcedureWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting Events Setting the Sleep Wakeup TimesDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Type Motor Setup MenuEeprom is not installed or is faulty Calibrating a Motor CALSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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