Cornelius 3 service manual Filling a Barrel, Run the Barrel Motor, Rinsing a Barrel

Page 35

 

 

 

Viper Service Manual

 

 

 

 

 

 

 

Table 21

 

 

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

 

 

 

4

Empty the barrel

Place a container under the barrel dispensing valve,

 

 

 

open the dispensing valve and dispense all the product

 

 

 

from the barrel. As the product level lowers in the bar-

 

 

 

rel, partially close the valve to avoid spurting.

 

5

Complete the procedure

When the barrel is completely empty, close the dis-

 

 

 

pensing valve and press the STOP button at the bot-

 

 

 

tom of the display to turn off the purge. Press the

 

 

 

BACK button to return to the Select menu.

NOTE: When the PURGE button is pressed, it changes to a STOP but- ton.

Filling a Barrel

 

 

Table 22

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

1

Fill a barrel

From the Select menu (Figure 20), open the Barrel

 

 

Maintenance menu, shown in Figure 21.

2

Select the barrel

Use the Up and Down arrows to highlight the desired barrel

 

 

 

3

Select Fill function

Press the FILL button at the bottom of the display to fill

 

 

the highlighted barrel

4

Finish filling the barrel

When the fill completes, intermittently open and close

 

 

the relief valve to bleed CO2 from the barrel.

5

Complete the procedure

Press the STOP button at the bottom of the display to

 

 

stop the fill. Press the BACK button to return to the

 

 

Select menu.

NOTE: When FILL button is pressed, it changes to a STOP button.

Run the Barrel Motor

 

 

Table 23

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

1

Run a barrel

From the Setup menu (Figure 20), open the Barrel

 

 

Maintenance menu, shown in Figure 21.

2

Select the barrel

Use the Up and Down arrows to highlight the desired

 

 

barrel

3

Select Run function

Press the SPIN button at the bottom of the display to

 

 

start the motor in the highlighted barrel

4

Stop the procedure

Press the STOP button at the bottom of the display to

 

 

stop the motor. Press the BACK button to return to the

 

 

Select menu.

NOTE: When RUN button is pressed, it changes to a STOP button.

Rinsing a Barrel

When rinsing a barrel, the Barrel Maintenance menu cannot be used. The pro- cedure must be done manually, as described in Table 24.

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Page 34 Page 36
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuAction Procedure Clock Setup MenuSetting the Clock Step Action Procedure Setting Daylight Sav- ings TimeWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting the Sleep Wakeup Times Setting EventsDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupRinsing a Barrel Filling a BarrelRun the Barrel Motor Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Type Motor Setup MenuEeprom is not installed or is faulty CAL Calibrating a MotorSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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