Cornelius 3 service manual Inspecting and Replacing Scraper Blades, Cleaning the Syrup Connections

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Viper Service Manual

SEMI-ANNUAL MAINTENANCE

There are several procedures that should be completed on a semi-annual basis. There procedures help to insure proper operation of the system on a long term basis. Refer to Table 33 for a listing of the semi-annual maintenance items.

Inspecting and Replacing Scraper Blades

Scraper blades should be inspected for wear during the semi-annual mainte- nance check. To inspect the blades, perform the procedure in Table 35

 

Table 35

 

 

Step

Action

 

 

 

 

1.

See “Purging a Barrel” on page 28.

 

 

2.

When purging is complete, remove power from the unit.

 

 

3.

Remove the four (4) 3/4 in. nuts from the faceplate and slowly remove the

 

faceplate from the unit.

4.

Slowly pull the blade assembly out of the barrel.

 

 

5.

Rinse and inspect the blade assembly for signs of wear.

 

 

6.

If there is significant wear on the blades, Reverse or replace them, depending

 

on the wear pattern.

7.

Replace the blade assembly and bushings (PN 2392) onto the motor shaft in

 

the barrel.

 

 

8.

Re-install the faceplate and replace the four (4) mounting nuts. Hand tighten

 

the nuts untill the faceplate makes contact with the gasket, then use a wrech

 

to tighten the nuts an additional 1/4 turn. Be careful not to over tighten the nuts

 

or cracking of the faceplate may result.

 

 

9.

Refill the barrel with product. See “Filling a Barrel” on page 29.

 

 

10.

When barrel fill is complete, perform a motor calibration. See “Calibrating a

 

Motor” on page 35.

 

 

 

 

Cleaning the Syrup Connections

Syrup connections should be cleaned at least every six months, or when syrup types are changed. Perform the procedure in Table 36 to clean the BIB connec- tors.

Table 36

Step

Action

1.Open the merchandiser and select OFF for the barrel to be cleaned.

2.Remove the quick disconnect from the BIB container.

3.Fill a suitable pail or bucket with soap solution.

Publication Number: 621360041TBSER

- 44 -

© 2010, IMI Cornelius Inc.

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Page 49 Page 51
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuAction Procedure Clock Setup MenuSetting the Clock Setting Daylight Sav- ings Time Step Action ProcedureWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting Events Setting the Sleep Wakeup TimesDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Type Motor Setup MenuEeprom is not installed or is faulty Calibrating a Motor CALSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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