Cornelius 3 Manual Diagnostic Menu, System, Noid for a barrel to prevent damage from occurring

Page 36

Viper Service Manual

 

 

Table 24

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

1

Empty a barrel

If the barrel has liquid in it, use the Purge procedure in

 

 

Table 21 to empty the barrel.

2

Rinse a barrel

Go to the Barrel Status menu (Figure 6).

 

 

 

3

Select the barrel

Use the Up and Down arrows to highlight the desired

 

 

barrel

4

Turn off the barrel

Press the OFF button at the bottom of the display to turn

 

 

off the barrel.

5

Override Water Solenoid

Press the manual bypass on the water solenoid and fill

 

 

the barrel with plain water. Use the relief valve on the

 

 

faceplate of the barrel to relieve pressure and com-

 

 

pletely fill the barrel.

6

Run the barrel motor

Use the procedure in Table 23 to rinse the barrel.

7

Complete the procedure

Repeat the Purge procedure in Table 21 to empty the

 

 

barrel.

 

 

 

Manual Diagnostic

 

 

 

 

 

 

 

Menu

 

 

 

 

 

 

 

The Manual Diagnostic menu, shown in Figure 22, is used for troubleshooting

 

 

and testing the system on a component basis. It allows the service technician to

 

turn individual components of the system on and off for troubleshooting pur-

 

poses. Pressing the BACK button returns the display to the Main menu and

 

turns off all the active loads.

 

 

 

This screen should only be used by qualified technicians to troubleshoot

 

the system.

 

 

 

 

 

 

 

OFF

 

 

MANUAL

POS LIGHTING

 

 

DIAG

 

COMPRESSOR #1

OFF

 

 

 

 

 

HOT GAS SOL #1

ON

 

 

12:51P

 

PRODUCT SOL #1

OFF

 

 

 

CO2 VALVE #1

OFF

 

 

MAR 04

 

LLS VALVE #1

OFF

 

 

 

 

 

 

 

 

 

BACK

 

ON

OFF

 

 

 

Figure 22. Manual Diagnostic Screen

 

The items shown in Table 25 are for the first barrel in the unit only. The list

 

includes additional components with their related barrel number, i.e. Hot Gas Sol

 

#2, etc.

 

 

 

 

 

CAUTION: The compressor can suffer damage if it is allowed

 

to run without either a hot gas defrost or liquid line solenoid

 

open. The software is designed to turn on the hot gas sole-

 

noid for a barrel to prevent damage from occurring.

 

 

 

 

 

Table 25

 

 

 

 

 

 

 

 

 

Display

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POS LIGHTING

 

This selection turns the Point-Of-Sale lighting on and off

 

COMPRESSOR #1

 

This selection turns the compressor on and off

 

 

 

 

 

 

 

 

HOT GAS SOL #1

 

This selection opens and closes the hot gas solenoid for barrel 1

 

 

 

 

 

 

 

Publication Number: 621360041TBSER

- 30 -

 

© 2010, IMI Cornelius Inc.

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Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuClock Setup Menu Setting the ClockAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting Events Setting the Sleep Wakeup TimesSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Setup Menu Eeprom is not installed or is faultyMotor Type Calibrating a Motor CALSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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