Turbo Chef Technologies i5 Theory of Operation, Dimensions, Certifications, Oven Construction

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27.2”

(691 mm)

24.3”

(618 mm)

Figure 1: i5 Oven Dimensions

31.1”

(790 mm)

28.25”

(718 mm)

43.4”

(1102 mm)

1

Theory of Operation

The i5 rapid cook oven combines precisely- controlled impinged air and microwave energy to create higher heat transfer rates than conventional ovens. Top-launched microwave and impinged air are stirred to further ensure even heat distribution, while impinged air enters the cavity from the top and bottom, generated by dual independently- controlled blower motors. The combination of this technology with the size of the cook cavity allows for higher throughput than other batch ovens.

This manual includes instructions for servicing, troubleshooting, installing, cleaning, and operating the i5 oven. If you have questions that are not addressed in this manual, contact Technical Service (800.90TURBO, +1 214-379-6000) or your Authorized Distributor.

Dimensions

Oven Dimensions Height: 24.3” (618 mm) Width: 27.2” (691 mm)

Depth (door closed): 28.25” (718 mm)

Depth (door open): 43.4” (1102 mm)

Weight: 275 lbs (125 kg)

Cook Cavity Dimensions

Height: 10” (254 mm)

Width: 24” (610 mm)

Depth: 16” (406 mm)

Volume: 2.22 ft3 (63 liters)

Clearances

Top: 16” (406 mm)

Sides: 2” (51 mm)

Certifications

cULus, UL EPH, TÜV, CE, FDA

Oven Construction

Exterior

-Two-tone stainless steel front, top and sides

-304 stainless steel removable grease pan

-Ergonomic door handle

-Rubber seal for surface mounting

-Side handles for lifting

Interior

-304 stainless steel interior

-Fully-insulated cook chamber

-Removable rack with dual setting option

-Top and bottom jetplates

SPECIFICATIONS AND INSTALLATION

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Dimensions Theory of OperationCertifications Oven ConstructionElectrical Specifications Single PhaseMulti Phase Unpacking Instructions Lifting and Placing the OvenInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Wire Rack Remove and Clean the Lower JetplateRemove and Clean the Lower Air Diverter Clean the Oven InteriorClean and Dry the Oven Door Reinstall ComponentsClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 2 Temperature Select Mode 3 Warming UpMode 4 Soak Mode 5 Ready to Cook or IdleMode 9 Cook More Mode 7 CookingMode 8 Remove Food from Oven Mode 10 Cooling DownOverview of the Info Mode Viewing the Fault LogViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Resetting the Oven Setting the LanguageSetting the Date/Time Turning Oven Options On/OffTest Mode Testing Oven Parts Test Mode Status IndicatorsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Self Test Test Mode Manufacturing ModeMicrowave Power Test Microwave Leakage TestChanging Temperature Measurement Setting Erase/Default Oven SettingsLoading a Menu Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Troubleshooting Convection System Removing/Reinstalling the Oven DoorAdjusting the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementTesting a Capacitor Wiring the Filament TransformersMicrowave System CapacitorsWiring the High-Voltage Transformers Testing a Filament or HV TransformerHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System Power Supply High Limit ThermostatMagnetron Thermostats Relay K1 FilamentWire Harness Relay K7 Magnetron Cooling FanRelay K8 Stirrer Motor Smart Card ReaderFiltering System Catalytic ConverterDrain Pan Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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