Turbo Chef Technologies i5 service manual Overview of Troubleshooting, Fault Code Descriptions

Page 54

Overview of Troubleshooting

This section contains information on the following:

-Fault code descriptions

-Fault code troubleshooting

-Non-fault code troubleshooting

For information on accessing TEST MODE, see page

15.For information and illustrations on replacing components, see the appendix.

Fault Code Descriptions

For instructions on viewing the fault counter, see page 13.

F1: Blower Running Status Bad

This fault is displayed when the motor controller indicates no running status.

The motors and motor controller are monitored continuously in all modes with special handling in the TEST MODE (see page 15). If a fault is detected, the control will terminate a cook cycle and display “F1: Blower.”

Upon turning on the oven, the control will attempt to restart the motors. If the restart of both motors is successful, the fault code will be cleared from the display. The fault is also cleared from the display at the onset of cooking or when a blower motor is tested in TEST MODE.

F2: Cook Temperature Low

This fault is displayed if the cook cavity temperature is more than 84ºF (47ºC) below the set temperature after five seconds into a cook cycle.

The fault is cleared from the display at the onset of cooking if the cook cavity temperature is within

84ºF (47ºC) of the set temperature or when the heater is tested in TEST MODE (see page 15).

F3: Magnetron Current Low

This fault is displayed when the current transformer (CT) on the I/O control board detects less than 10 amps. The fault is monitored when the microwave is on during a cook cycle or in TEST

MODE.

The fault is cleared from the display at the onset of a cook cycle if the CT detects 10 amps or when the magnetrons are successfully energized in TEST

MODE.

F4: Door Monitor Defective

This fault is displayed when the control detects that the monitor interlock switch unlatches before the primary or secondary interlock switches. In addition, this fault will blow the F3 and F4 fuse if the microwave high voltage system is energized when the fault occurs. The fault is cleared from the display when the oven is powered off and then back on.

NOTE: Door interlock switches are in parallel. See the oven schematic, page 51. The fault is monitored during a cook cycle and in TEST MODE when the microwave is on.

F5: Magnetron Over Temperature

This fault is displayed when either magnetron thermostat reaches 212ºF (100ºC).

The thermostats will reset automatically, and are wired in series. The fault is cleared from the display at the onset of a cook cycle if the thermostat is closed or when the magnetrons are successfully tested in TEST MODE.

F6: Electrical Compartment Temperature High

This fault is displayed when the EC thermocouple exceeds 158ºF (70ºC). The EC temperature is monitored once per minute.

The fault is cleared from the display if on the next check, the EC thermocouple temperature is below the indicated limit.

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TROUBLESHOOTING

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Certifications DimensionsTheory of Operation Oven ConstructionElectrical Specifications Single PhaseMulti Phase Unpacking Instructions Lifting and Placing the OvenInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Air Diverter Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Clean the Oven InteriorClean the Drain Pan Clean and Dry the Oven DoorReinstall Components Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 4 Soak Mode 2 Temperature SelectMode 3 Warming Up Mode 5 Ready to Cook or IdleMode 8 Remove Food from Oven Mode 9 Cook MoreMode 7 Cooking Mode 10 Cooling DownViewing the Service Numbers Overview of the Info ModeViewing the Fault Log Viewing Cook Counter/Time LogsInfo Mode Setting the Date/Time Resetting the OvenSetting the Language Turning Oven Options On/OffTest Mode Fault Log Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Turning On/Off Diagnostic ModeMicrowave Power Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Leakage TestLoading a Menu Changing Temperature Measurement SettingErase/Default Oven Settings Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Adjusting the Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementMicrowave System Testing a CapacitorWiring the Filament Transformers CapacitorsHigh-Voltage Transformers Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System Magnetron Thermostats Power SupplyHigh Limit Thermostat Relay K1 FilamentRelay K8 Stirrer Motor Wire HarnessRelay K7 Magnetron Cooling Fan Smart Card ReaderDrain Pan Filtering SystemCatalytic Converter Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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