Turbo Chef Technologies i5 Troubleshooting Convection System, Adjusting the Oven Door

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24 OVEN SYSTEMS

Troubleshooting Convection System

5.

To reinstall or fit a new door, carefully slide it

The following faults may occur in relation to the

 

back over the hinge blocks and replace the 6

 

#8-32 screws (3 each side).

convection system:

 

6.

Verify that the door is parallel to the oven

- F1: Blower (see page 39)

- F2: Low Temp (see page 40)

 

frame. If it is not parallel, adjust the door per

- F6: EC Temp (see page 43)

 

the instructions below.

- F7: Thermo (see page 43)

7.

From TEST MODE, check the status indicators

- F8: Heat Low (see page 44)

 

“P” “S” and “M” to verify the switches engage

 

 

The following cooking performance issues may

 

(door closed) and disengage (door open)

 

properly. If they do not, adjust the switches

occur in relation to the convection system:

 

 

per the instructions on page 26.

- Food not browning properly (see page 47)

 

8.

Complete a MW leakage test (page 27).

 

Oven Door

This section contains information about the following components:

-Oven door

-Interlock switches

-Hinges and counter-balance assembly

This section also contains procedures for:

-Removing/reinstalling the oven door

-Adjusting the oven door

-Adjusting the oven door switches

-Measuring RF leakage for microwave safety

For information on accessing and removing parts, see the Appendix.

The proper fit and adjustment of the oven door is essential for safe and reliable oven operation.

The oven door assembly consists of a shunt plate, skin, and handle. Each of these items can be purchased independently.

Removing/Reinstalling the Oven Door

To remove or reinstall the oven door, follow the steps below. For illustrations, see page A-4.

1.Ensure the oven has cooled to 150°F (66°C).

2.Open the oven door to its full open position.

3.Locate and remove #8-32 screws (3 per side).

4.Carefully remove the oven door by pulling the door away from the oven. It will slide off the hinges and the hinge blocks will stay in place. See Figure A-1, page A-4.

Adjusting the Oven Door

WARNING: Procedure should be done while oven is hot. As a result, exercise extreme caution when adjusting the door.

1.Ensure the oven door is closed.

2.Remove the two 1/4-20 bolts securing the door hinge to the oven (Figure 26A, page 25).

3.Allow the oven to warm up to the set temperature. If more than one set temperature is present, select the highest.

4.If the oven will not warm up because the switches are misaligned as a result of the oven door, slide the switches or switch bracket accordingly until each switch is engaged.

5.Reference Figures 26B and 26C (page 25) to determine where to tap. If following Figure 26C, remove the primary, secondary, and monitor switches before adjusting the door.

6.Gently tap the oven door in the areas marked in Figures 26B or 26C until the door is parallel to the oven frame.

7.If the switches were removed, reinstall them.

8.From TEST MODE, check the status indicators “P” “S” and “M” to verify the switches open and close in the correct sequence: P, S, M when the door is open and M, S, P when the door is closed. If they do not, adjust the switches per the instructions on page 26.

9.Perform a MW Leak Test (page 27).

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Dimensions Theory of OperationCertifications Oven ConstructionSingle Phase Electrical SpecificationsMulti Phase Unpacking Instructions Lifting and Placing the OvenOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Wire Rack Remove and Clean the Lower JetplateRemove and Clean the Lower Air Diverter Clean the Oven InteriorClean and Dry the Oven Door Reinstall ComponentsClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 2 Temperature Select Mode 3 Warming UpMode 4 Soak Mode 5 Ready to Cook or IdleMode 9 Cook More Mode 7 CookingMode 8 Remove Food from Oven Mode 10 Cooling DownOverview of the Info Mode Viewing the Fault LogViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Resetting the Oven Setting the LanguageSetting the Date/Time Turning Oven Options On/OffTest Mode Testing Oven Parts Test Mode Status IndicatorsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Self Test Test Mode Manufacturing ModeMicrowave Power Test Microwave Leakage TestChanging Temperature Measurement Setting Erase/Default Oven SettingsLoading a Menu Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Troubleshooting Convection System Removing/Reinstalling the Oven DoorAdjusting the Oven Door Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementTesting a Capacitor Wiring the Filament TransformersMicrowave System CapacitorsWiring the High-Voltage Transformers Testing a Filament or HV TransformerHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System Power Supply High Limit ThermostatMagnetron Thermostats Relay K1 FilamentWire Harness Relay K7 Magnetron Cooling FanRelay K8 Stirrer Motor Smart Card ReaderFiltering System Catalytic ConverterDrain Pan Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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