Turbo Chef Technologies Essential Turbo Chef Oven Components Service Manual

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A-1

Comprehensive Table of Oven Components

DANGER: Before replacing any oven component, ensure the oven is removed from any power source. Replacing a component while the oven is plugged in can result in serious injury or death.

NOTE: For hardware, see the illustrations contained in this appendix.

To Replace This...		First Remove This...

Item	Part Number	No Covers	No Covers-	Top Cover	Left Side	Right Side	Items Obstructing
Item	Part Number	(Page A-3)	Open Top	(Page A-7)	Cover	Cover	Access
		(Page A-3)	(Page A-5)	(Page A-7)	(Page A-9)	(Page A-11)	Access

Blower Motor (Bottom)	I5-9042						EMI Filter, EMI Fil Brkt

Blower Motor (Top)	I5-9040						EMI Filter, EMI Fil Brkt

Blower Wheel (Bottom)	103550						Blower Motors

Blower Wheel (Top)	103551						Blower Motors

Capacitor, High-Voltage	100232						Capacitor Clamps

Capacitor Clamp	100134

Catalytic Converter	I5-9066						RTD and Heater Assy

Control Board	CON-7002

Cooling Fan (Exterior)	TC3-0433						Filter, Filter Brkt, Finger
Cooling Fan (Exterior)	TC3-0433						Guard
							Guard

Cooling Fan (Interior)	TC3-0433

Cooling Fan Finger Guard	100086						Filter, Filter Bracket

Cooling Fan, Magnetron	100083

Cooling Fan (Magnetron) Bracket	I5-9263

Diodes, High-Voltage	100481

Display	103360

Door Assembly*	I5-9308

Door Gasket	I5-9309						Shunt Plate

Door Handle	I5-9253						Door Skin

Door Skin	I5-9109						Door

Drain Pan	I5-9252

EMI Filter	100546

EMI Filter Bracket	I5-9257

Filter, Air	I5-9039

Filter Bracket	I5-9060

Fuse, F1, 12-amp	100592

Fuse, F2, 12-amp	100592

Fuse, F3, 12-amp	100592

Fuse, F4, 12-amp	100592

Fuse Holder	103548						Fuses

Hand Grip	I5-9256

Heat Shield/Support Bracket	I5-9224

Heat Slinger	102708						Blower Motors

Heater Assembly	I5-9284						RTD

Helper Spring, Interlock Switch (Left)	103599

Helper Spring, Interlock Switch (Right)	103599

Hinge, Bracket, Slide, LHS	I5-9196						Door, Switches

Hinge, Bracket, Slide, RHS	I5-9195						Door, Switches

Hinge, Cam, Weldment, LHS	I5-9313						Door, Switches

Hinge, Cam, Weldment, RHS	I5-9314						Door, Switches

APPENDIX - REPLACING OVEN COMPONENTS

* See page A-12 through A-13 for removing door, hinge components, magnetrons, magnetron thermostats, or waveguides.

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Dimensions Theory of OperationCertifications Oven ConstructionElectrical Specifications Single PhaseMulti Phase Unpacking Instructions Lifting and Placing the OvenInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Wire Rack Remove and Clean the Lower JetplateRemove and Clean the Lower Air Diverter Clean the Oven InteriorClean and Dry the Oven Door Reinstall ComponentsClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 2 Temperature Select Mode 3 Warming UpMode 4 Soak Mode 5 Ready to Cook or IdleMode 9 Cook More Mode 7 CookingMode 8 Remove Food from Oven Mode 10 Cooling DownOverview of the Info Mode Viewing the Fault LogViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Resetting the Oven Setting the LanguageSetting the Date/Time Turning Oven Options On/OffTest Mode Testing Oven Parts Test Mode Status IndicatorsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Self Test Test Mode Manufacturing ModeMicrowave Power Test Microwave Leakage TestChanging Temperature Measurement Setting Erase/Default Oven SettingsLoading a Menu Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Troubleshooting Convection System Removing/Reinstalling the Oven DoorAdjusting the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementTesting a Capacitor Wiring the Filament TransformersMicrowave System CapacitorsWiring the High-Voltage Transformers Testing a Filament or HV TransformerHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System Power Supply High Limit ThermostatMagnetron Thermostats Relay K1 FilamentWire Harness Relay K7 Magnetron Cooling FanRelay K8 Stirrer Motor Smart Card ReaderFiltering System Catalytic ConverterDrain Pan Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information

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