Turbo Chef Technologies TurboChef K2 Relay Replacement Guide for Convection Oven Components

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A-2APPENDIX - REPLACING OVEN COMPONENTS

To Replace This...		First Remove This...

		No Covers	No Covers-	Top Cover	Left Side	Right Side	Items Obstructing
Item	Part Number	No Covers	Open Top	Top Cover	Cover	Cover	Items Obstructing
		(Page A-3)	(Page A-5)	(Page A-7)	(Page A-9)	(Page A-11)	Access
Hinge, Guide, Switch Slide, Lower	I5-9316						Door, Switches

Hinge, Guide, Switch Slide, Upper	I5-9315						Door, Switches

Hinge, Gusset, LHS	I5-9178						Door, Switches

Hinge, Gusset, RHS	I5-9179						Door, Switches

Hinge Module, Base	I5-9193						Door, Switches

Hinge, Torsion Bar	I5-9144						Door, Switches

Hinge, Weldment, Countrblnce Bracket, LHS	I5-9326						Door, Switches

Hinge, Weldment, Countrblnce Bracket, RHS	I5-9327						Door, Switches

Interlock Switch (Monitor)	102012

Interlock Switch (Primary)	102012

Interlock Switch (Secondary)	102012

Jetplate (Bottom)	I5-9159						Rack

Jetplate (Top)	I5-9203

Keypad	I5-9247

Lower Front Panel	I5-9246						Drain Pan

Magnetron (Left)*	NGC-3015

Magnetron (Right)*	NGC-3015

Motor Controller	100446

Power Cord	I5-9127

Power Supply	101211						Pwr Supply Brkt

Power Supply Bracket	I5-9280

Rack	I5-9168

Rack Support	I5-9165						Rack

Relay (K1 - Filament)	101273

Relay (K2 - Anode)	101273

Relay (K3 - Monitor)	101273

Relay (K6 - Voltage)	101272

Relay (K7 - Mag Fan)	101273

Relay (K8 - Stirrer)	101273

Relay Bracket	I5-9261

Relay, Solid State (K4/K5 - Heaters)	101286

RTD, Cook Cavity	HHC-6517

Shunt Plate Assembly	I5-9307						Door

Smart Card/USB Port	CON-7005						Control Board

Speaker	104155

Stirrer	I5-9154						Top Jetplate

Stirrer Hub	104132						Stirrer Motor

Stirrer Motor	I5-9361						Stirrer Mtr Bracket

Stirrer Motor Bracket	I5-9075

Stirrer Shaft	I5-9151						Stir Mtr, Brkt, Top
Stirrer Shaft	I5-9151						Jetplate, Stirrer
							Jetplate, Stirrer

Thermocouple, EC	700-1199

* See page A-12 through A-13 for removing door, hinge components, magnetrons, magnetron thermostats, or waveguides.

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Theory of Operation DimensionsCertifications Oven ConstructionSingle Phase Electrical SpecificationsMulti Phase Lifting and Placing the Oven Unpacking InstructionsOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Jetplate Remove and Clean the Wire RackRemove and Clean the Lower Air Diverter Clean the Oven InteriorReinstall Components Clean and Dry the Oven DoorClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 3 Warming Up Mode 2 Temperature SelectMode 4 Soak Mode 5 Ready to Cook or IdleMode 7 Cooking Mode 9 Cook MoreMode 8 Remove Food from Oven Mode 10 Cooling DownViewing the Fault Log Overview of the Info ModeViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Setting the Language Resetting the OvenSetting the Date/Time Turning Oven Options On/OffTest Mode Status Indicators Test Mode Testing Oven PartsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Manufacturing Mode Test Mode Self TestMicrowave Power Test Microwave Leakage TestErase/Default Oven Settings Changing Temperature Measurement SettingLoading a Menu Serial Number EditInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Removing/Reinstalling the Oven Door Troubleshooting Convection SystemAdjusting the Oven Door Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingWiring the Filament Transformers Testing a CapacitorMicrowave System CapacitorsTesting a Filament or HV Transformer Wiring the High-Voltage TransformersHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System High Limit Thermostat Power SupplyMagnetron Thermostats Relay K1 FilamentRelay K7 Magnetron Cooling Fan Wire HarnessRelay K8 Stirrer Motor Smart Card ReaderCatalytic Converter Filtering SystemDrain Pan Air FilterTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information

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