Turbo Chef Technologies i5 service manual Interlock Switches, Adjusting the Door Switches

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26 OVEN SYSTEMS

Interlock Switches

Adjusting the Counter-Balance Assembly

The primary, secondary, and monitor interlock switches engage and disengage in sequence to ensure a proper seal. When the door is opened, the switch sequence is P, S, M. Subsequently, the sequence is M, S, P when the door is closed.

Adjusting the Door Switches

WARNING: Procedure requires work while the oven is hot. As a result, exercise extreme caution when adjusting the door switches.

1.Ensure the oven door is closed.

2.Verify the oven door is not misaligned. If it is, align it (see procedure on page 24, illustrations on page 25.

3.If the door is properly aligned, loosen the hex screws on the switch bracket and slide the bracket accordingly until each switch is just engaged. If the bracket is properly positioned, but the switches are not, slide the switches until they just engage.

4.Allow the oven to warm up to the set temperature. If more than one set temperature is present, select the highest.

5.Once the oven warms to the set temperature, go to TEST MODE (page 15).

6.Check the status indicators “P” “S” and “M” to verify the switches open and close in the correct sequence: P, S, M when the door is open and M, S, P when the door is closed.

7.If necessary, repeat steps 3-6.

8.Perform a MW Leak Test (adjacent).

Hinges and Counter-Balance Assembly

The door hinges and counter-balance assembly work to ensure the door consistently opens and closes smoothly.

WARNING: Procedure requires work while the oven is hot. As a result, exercise extreme caution when adjusting the door switches.

NOTE: In Figure 27, some oven components have been removed for clarity. The adjustment procedure MUST be performed with the counter-balance and hinges installed.

1.Ensure the oven door is closed.

2.Remove both side panels.

3.Remove both switch bracket assemblies (one on each side of the oven). See Figure 27.

4.Remove the door hinge gussets from each side of the oven. See Figure 27.

5.On one side of the oven, loosen the screw as shown in Figure 27.

6.Slide the adjustment spacer (included with counter-balance assembly kit) under the counter-balance bracket. The thin side of the spacer should go between the screw and the bracket, and the notch should rest against the side of the bracket. See Figure 27.

7.Tighten the screw against the adjustment spacer so that the spacer cannot slide out.

8.Loosen the screw just enough to allow the spacer to slide out.

9.Repeat steps 5-8 for the other side of the oven.

10.Reinstall the door hinge gussets and ensure the bolts are snug.

11.Reinstall the switch bracket assemblies, verifying that the levers on the switches are in the closed position (i.e., snug against the actuator).

12.Warm up the oven, allowing the additional 8- minute “soak” to achieve thermal equilibrium in the cook cavity.

13.If necessary, adjust the oven door by ensuring it is parallel to the frame. See page 24.

14.Adjust the door switches to ensure the proper sequence (adjacent).

15.Test for microwave leakage (page 27).

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Certifications DimensionsTheory of Operation Oven ConstructionElectrical Specifications Single PhaseMulti Phase Unpacking Instructions Lifting and Placing the OvenInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Air Diverter Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Clean the Oven InteriorClean the Drain Pan Clean and Dry the Oven DoorReinstall Components Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 4 Soak Mode 2 Temperature SelectMode 3 Warming Up Mode 5 Ready to Cook or IdleMode 8 Remove Food from Oven Mode 9 Cook MoreMode 7 Cooking Mode 10 Cooling DownViewing the Service Numbers Overview of the Info ModeViewing the Fault Log Viewing Cook Counter/Time LogsInfo Mode Setting the Date/Time Resetting the OvenSetting the Language Turning Oven Options On/OffTest Mode Fault Log Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Turning On/Off Diagnostic ModeMicrowave Power Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Leakage TestLoading a Menu Changing Temperature Measurement SettingErase/Default Oven Settings Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Adjusting the Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementMicrowave System Testing a CapacitorWiring the Filament Transformers CapacitorsHigh-Voltage Transformers Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System Magnetron Thermostats Power SupplyHigh Limit Thermostat Relay K1 FilamentRelay K8 Stirrer Motor Wire HarnessRelay K7 Magnetron Cooling Fan Smart Card ReaderDrain Pan Filtering SystemCatalytic Converter Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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