Turbo Chef Technologies TurboChef Troubleshooting: F3 Magnetron Current Low, F4 Monitor and Other Error Codes

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High Voltage Transformers

Primary Voltage, Frequency, Taps,

Secondary Taps and Resistance

 

and Resistance

 

 

 

 

 

NGC-3062-1

208

VAC, 60 Hz, 1 & 2,

4, Ground, 53.60–65.52 W

 

0.819–1.001 W

 

 

240

VAC, 60 Hz, 1 & 3,

 

 

0.972–1.188 W

 

 

 

 

 

NGC-3062-2

230

VAC, 50 Hz, 1 & 2,

3, Ground, 57.52–70.30 W

 

0.972–1.188 W

 

 

 

 

 

NGC-3062-3

200

VAC, 50/60 Hz, 1 & 2,

3, Ground, 55.75–68.13 W

 

0.784–0.958 W

 

Filament Transformers

Primary Voltage, Frequency, Taps,

Secondary Taps and Resistance

 

and Resistance

 

 

 

 

 

NGC-3061-1

208

VAC, 60 Hz, 1 & 2,

4, 5, very low resistance - if read-

 

17.49–21.37 W

ing is open, transformer has failed.

 

240

VAC, 60 Hz, 1 & 3,

 

 

20.61–25.19 W

 

 

 

 

 

NGC-3061-2

230

VAC, 50 Hz, 1 & 2,

3, 4, very low resistance - if read-

 

18.99–23.21 W

ing is open, transformer has failed.

 

 

 

 

NGC-3061-3

200

VAC, 50/60 Hz, 1 & 2,

3, 4, very low resistance - if read-

 

15.70–19.18 W

ing is open, transformer has failed.

 

 

 

 

High Voltage and Filament Transformer Resistance Table

31

When the high-voltage winding starts to go toward negative, the high-voltage diode becomes non- conducting with the charged high-voltage capacitor in series with the high-voltage winding. When the transformer gets to its negative peak of -2400 VPK, the voltage applied to the filament is negative 4500 volts. The high-voltage diodes are rated at 16 kVDC.

Testing a High-Voltage Diode

DANGER: Never attempt to measure high voltage directly. Death or serious injury could result.

1. Disconnect the oven from the power source.

2.Fully discharge the capacitors.

3.Connect the voltage meter in series with diode.

4.Using a multimeter set to DC voltage, connect one meter lead to one side of a 9-volt battery and the other lead to one side of the diode.

5.Connect the other side of the 9-volt battery to the other side of the diode. DC voltage should only be present on the meter in one direction.

6.Switch the meter leads on the diode, which will cause the opposite reading to be visible. Depending on the voltage of the battery, voltage between 5-7 VDC should be present in only one direction and 0-0.1 VDC in the other direction.

OVEN SYSTEMS

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationRF Interference Considerations Power Cord ReplacementGrounding Instructions Specifications and Installation Oven Construction DimensionsTheory of Operation CertificationsMulti Phase Electrical SpecificationsSingle Phase Lifting and Placing the Oven Unpacking InstructionsVoltage Selection Installation Near Open Heat SourceOptional Installation Items 32.0 813 mm This page intentionally Left blank Daily Maintenance Clean the Oven Interior Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Remove and Clean the Lower Air DiverterClean the Oven Exterior Clean and Dry the Oven DoorReinstall Components Clean the Drain PanOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 5 Ready to Cook or Idle Mode 2 Temperature SelectMode 3 Warming Up Mode 4 SoakMode 10 Cooling Down Mode 9 Cook MoreMode 7 Cooking Mode 8 Remove Food from OvenViewing Cook Counter/Time Logs Overview of the Info ModeViewing the Fault Log Viewing the Service NumbersInfo Mode Turning Oven Options On/Off Resetting the OvenSetting the Language Setting the Date/TimeTest Mode Turning On/Off Diagnostic Mode Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Fault LogMicrowave Leakage Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Power TestSerial Number Edit Changing Temperature Measurement SettingErase/Default Oven Settings Loading a MenuInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Adjusting the Oven DoorOven Systems Hinges and Counter-Balance Assembly Interlock SwitchesAdjusting the Door Switches = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave Safety Survey Meter Placement TroubleshootingCapacitors Testing a CapacitorWiring the Filament Transformers Microwave SystemHigh-Voltage Diodes Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage TransformersTesting a High-Voltage Diode Wave Guides Testing a Magnetron for an Open/Shorted FilamentMagnetrons Control System Relay K1 Filament Power SupplyHigh Limit Thermostat Magnetron ThermostatsSmart Card Reader Wire HarnessRelay K7 Magnetron Cooling Fan Relay K8 Stirrer MotorAir Filter Filtering SystemCatalytic Converter Drain PanTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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