Turbo Chef Technologies i5 service manual Replacing Oven Components

Page 82

A-11

Replacing Items - Removing Right Side Cover Required (Figure A-9)

DANGER: Before replacing any oven component, ensure the oven is removed from any power source. Replacing a component while the oven is plugged in can result in serious injury or death.

CAUTION: Before removing/installing any component, make sure it is disconnected from the wire harness (where applicable).

NOTE: Hardware listed is required for installing component to oven.

To remove the right side cover:

1.Remove the screws securing the panel to the oven frame.

2.Remove the right side cover.

2

1 3

4 5 6 7

Figure A-9: Removing Right Side Cover Required

8

APPENDIX

Figure

Item Description

Item Part Number

Hardware Description

Hardware Part Number(s)

Reference #

 

 

 

 

 

 

1

Catalytic Converter

I5-9066

None

None

 

 

 

 

 

 

 

2

Cover, Right Side

I5-9302

Screw, #8, Serr PPHD, Truss, Black Oxide

101691

(qty 5)

 

 

 

 

 

 

3

Heater Assembly

I5-9284

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688

(qty 10)

 

 

 

 

 

 

4

Helper Spring, Interlock Switch*

103599

None

None

 

 

 

 

 

 

 

5

Interlock Switch - Monitor*

102012

Screw, #4-40 x 1”, PPH, Sems

102903

(qty 2)

 

 

 

 

 

 

6

Interlock Switch - Secondary*

102012

Screw, #4-40 x 1”, PPH, Sems

102903

(qty 2)

 

 

 

 

 

 

7

Mounting Bracket, Interlock Switch*

I5-9272

Screw, #10-32 x 3/4 lg, PPH Sems, Int Th

102937

(qty 2)

 

 

 

 

 

 

8

RTD, Cook Cavity

HHC-6517

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688

(qty 2)

 

 

 

 

 

 

* NOTE: For more interlock switch detail, see Figure A-11, page A-13.

- REPLACING OVEN COMPONENTS

Image 82
Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Certifications DimensionsTheory of Operation Oven ConstructionSingle Phase Electrical SpecificationsMulti Phase Unpacking Instructions Lifting and Placing the OvenOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Air Diverter Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Clean the Oven InteriorClean the Drain Pan Clean and Dry the Oven DoorReinstall Components Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 4 Soak Mode 2 Temperature SelectMode 3 Warming Up Mode 5 Ready to Cook or IdleMode 8 Remove Food from Oven Mode 9 Cook MoreMode 7 Cooking Mode 10 Cooling DownViewing the Service Numbers Overview of the Info ModeViewing the Fault Log Viewing Cook Counter/Time LogsInfo Mode Setting the Date/Time Resetting the OvenSetting the Language Turning Oven Options On/OffTest Mode Fault Log Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Turning On/Off Diagnostic ModeMicrowave Power Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Leakage TestLoading a Menu Changing Temperature Measurement SettingErase/Default Oven Settings Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Adjusting the Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementMicrowave System Testing a CapacitorWiring the Filament Transformers CapacitorsHigh-Voltage Transformers Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage DiodesTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System Magnetron Thermostats Power SupplyHigh Limit Thermostat Relay K1 FilamentRelay K8 Stirrer Motor Wire HarnessRelay K7 Magnetron Cooling Fan Smart Card ReaderDrain Pan Filtering SystemCatalytic Converter Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover Required Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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