Turbo Chef Technologies i5 service manual General Safety Information, Reducing Fire Risk

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Safety Instructions

Strictly adhere to the following safety precautions to reduce the risk of burns, electric shock, fire, injury, damage to oven or property near oven, or possible exposure to excessive microwave energy.

General Safety Information

￿Read all instructions before using this appliance.

￿Read and follow the specific "Precautions to be Observed Before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy" found on page ii.

￿This appliance must be grounded. Connect only to properly grounded outlet. See "Grounding Instructions" found on page ii.

￿Install or locate this appliance only in accordance with the provided installation instructions.

￿Some products such as whole eggs and sealed containers (e.g., closed glass jars) may explode and should not be heated in this oven.

￿Use this appliance only for its intended uses as described in this manual.

￿This appliance should be serviced only by qualified service personnel. Contact the nearest authorized service facility for examination, repair, or adjustment.

￿Keep cord away from heated surfaces.

￿Liquids, such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling. Visible bubbling or boiling when the container is removed from the microwave oven is not always present. THIS COULD RESULT IN VERY HOT LIQUIDS SUDDENLY BOILING OVER WHEN THE CONTAINER IS DISTURBED OR A UTENSIL IS INSERTED INTO THE LIQUID.

XDO NOT allow children to use this appliance.

XDO NOT use corrosive chemicals or vapors in this appliance - it is not designed for industrial or laboratory use.

XDO NOT operate this appliance if it has a damaged cord or plug, is not working properly, or has been damaged or dropped. See Power Cord Replacement found on page ii.

XDO NOT cover or block any openings on this appliance.

XDO NOT store this appliance outdoors.

XDO NOT use this product near water (e.g., near a kitchen sink, in a wet basement, near a swimming pool).

XDO NOT immerse cord or plug in water.

XDO NOT let cord hang over the edge of table or counter.

XDO NOT use a water jet for cleaning. See the Maintenance section (pages 7-8) for proper cleaning procedures.

Reducing Fire Risk

￿Remove wire twist-ties from paper or plastic bags used to facilitate cooking in the oven.

￿If materials inside the oven ignite, keep the oven door closed, turn the oven off, and disconnect the power cord or shut off power at the fuse or circuit breaker panel.

￿If smoke is observed, switch off or unplug the oven. Keep the door closed to stifle any flames.

XDO NOT use the cook cavity for storage purposes.

XDO NOT overcook food. Carefully attend to the oven if paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.

XDO NOT leave paper products, cooking utensils, or food in the cavity when not in use.

SAVE THESE INSTRUCTIONS

i

SAFETY INSTRUCTIONS

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Theory of Operation DimensionsCertifications Oven ConstructionElectrical Specifications Single PhaseMulti Phase Lifting and Placing the Oven Unpacking InstructionsInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Jetplate Remove and Clean the Wire RackRemove and Clean the Lower Air Diverter Clean the Oven InteriorReinstall Components Clean and Dry the Oven DoorClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 3 Warming Up Mode 2 Temperature SelectMode 4 Soak Mode 5 Ready to Cook or IdleMode 7 Cooking Mode 9 Cook MoreMode 8 Remove Food from Oven Mode 10 Cooling DownViewing the Fault Log Overview of the Info ModeViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Setting the Language Resetting the OvenSetting the Date/Time Turning Oven Options On/OffTest Mode Status Indicators Test Mode Testing Oven PartsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Manufacturing Mode Test Mode Self TestMicrowave Power Test Microwave Leakage TestErase/Default Oven Settings Changing Temperature Measurement SettingLoading a Menu Serial Number EditInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Removing/Reinstalling the Oven Door Troubleshooting Convection SystemAdjusting the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingWiring the Filament Transformers Testing a CapacitorMicrowave System CapacitorsTesting a Filament or HV Transformer Wiring the High-Voltage TransformersHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System High Limit Thermostat Power SupplyMagnetron Thermostats Relay K1 FilamentRelay K7 Magnetron Cooling Fan Wire HarnessRelay K8 Stirrer Motor Smart Card ReaderCatalytic Converter Filtering SystemDrain Pan Air FilterTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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