Turbo Chef Technologies i5 service manual Convection System

Page 39

Convection System

The convection system is designed to rapidly heat, clean, and recirculate air into the cook cavity.

This section contains information about the following components:

-Blower motor (bottom)

-Blower motor (top)

-Blower motor controller

-Heater element

-Jetplate (bottom)

-Jetplate (top)

-Stirrer motor and assembly

For information on accessing and removing parts, see the Appendix.

Blower Motor (Bottom)

The convection motor is a brushless AC switch reluctance type. Its top speed is 7100 RPM at 1 HP. The motor is controlled by a proprietary controller. The bottom blower spins clockwise.

The bottom blower motor can be tested in TEST MODE (see page 15).

Blower Motor (Top)

The convection motor is a brushless AC switch reluctance type. Its top speed is 7100 RPM at 1 HP. The motor is controlled by a proprietary controller. The top blower spins counterclockwise.

The top blower motor can be tested in TEST MODE (see page 15).

Blower Motor Controller (BMSC)

The motor controller is proprietary and will only operate the convection motors described above. The motor controller is controlled on command from the I/O control board and a 0-10VDC speed command from the I/O control board.

The blower motor controller can be tested in TEST MODE by testing the blower motors (see page 15). For additional troubleshooting, see page 39.

Heater Element

The main convection heater is a finned-style heater rated at 3000 watts at 208 VAC with a resistance of 14.4 Ohms. The convection heater is controlled by the K4/K5 solid state relay.

The heater element can be tested in TEST MODE (see page 15).

Jetplate (Bottom)

The bottom jetplate channels air that is generated from the bottom blower motor.

Jetplate (Top)

The top jetplate channels air that is generated from the top blower motor. This air passes through a stirrer before entering the cook cavity through the jetplate holes.

CAUTION: The top jetplate is ceramic. Be careful when removing or reinstalling it.

Stirrer Motor and Assembly

The stirrer is responsible for evenly distributing hot air and microwave that are launched from the top of the oven into the cook cavity. The stirrer is driven by a motor that remains on during a cook cycle or when the oven is in TEST MODE. The stirrer motor turns off when the cook cavity temperature recedes below 150°F (66°C).

The stirrer motor can be tested in TEST MODE (see page 15).

CAUTION: Be careful to not allow debris into the waveguides when servicing the stirrer assembly.

23

OVEN SYSTEMS

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Oven Construction DimensionsTheory of Operation CertificationsElectrical Specifications Single PhaseMulti Phase Lifting and Placing the Oven Unpacking InstructionsInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Clean the Oven Interior Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Remove and Clean the Lower Air DiverterClean the Oven Exterior Clean and Dry the Oven DoorReinstall Components Clean the Drain PanOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 5 Ready to Cook or Idle Mode 2 Temperature SelectMode 3 Warming Up Mode 4 SoakMode 10 Cooling Down Mode 9 Cook MoreMode 7 Cooking Mode 8 Remove Food from OvenViewing Cook Counter/Time Logs Overview of the Info ModeViewing the Fault Log Viewing the Service NumbersInfo Mode Turning Oven Options On/Off Resetting the OvenSetting the Language Setting the Date/TimeTest Mode Turning On/Off Diagnostic Mode Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Fault LogMicrowave Leakage Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Power TestSerial Number Edit Changing Temperature Measurement SettingErase/Default Oven Settings Loading a MenuInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Adjusting the Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingCapacitors Testing a CapacitorWiring the Filament Transformers Microwave SystemHigh-Voltage Diodes Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage TransformersTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System Relay K1 Filament Power SupplyHigh Limit Thermostat Magnetron ThermostatsSmart Card Reader Wire HarnessRelay K7 Magnetron Cooling Fan Relay K8 Stirrer MotorAir Filter Filtering SystemCatalytic Converter Drain PanTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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