Turbo Chef Technologies i5 High Limit Thermostat, Magnetron Thermostats, Power Supply, Keypad

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34 OVEN SYSTEMS

High Limit Thermostat

The high limit thermostat is a 250 VAC, 3-pole, manual-reset thermostat with a trip point of 572ºF (300ºC). The thermostat interrupts power to the main convection heater in the event of an abnormal condition.

Reset the high-limit thermostat by pressing the reset button (Figure 31).

Magnetron Thermostats

The magnetron thermostats are “open-on rise.” They are designed to open at 212ºF (100ºC), which triggers an F5 fault.

NOTE: The magnetron thermostats are wired in series. If one opens, the control will switch off both microwave systems until the open thermostat closes. The thermostats are self-resetting.

Reset Button

Power Supply

The power supply outputs 24 VDC at 40 watts to the control board and relays.

Relay - K1 Filament

The K1 relay is a 240 VAC, 30 amp, double-pole, double-throw, 24 VDC relay coil. It switches power to the magnetron filament transformers.

Figure 31: High-Limit Reset Button

Keypad

The keypad is a 7 x 10 matrix membrane switch. For details on key functions, see page 9.

Magnetron Cooling Fans

The magnetron cooling fans supply air to the magnetrons, and are actuated by the K7 relay. They operate at:

-208/240 VAC (60 Hz installations with voltage sensing)

-220 VAC (60 Hz installations with no voltage sensing)

-230 VAC (50 Hz installations)

-200 VAC (Japan installations)

Relay - K2 Anode

The K2 relay is a 240 VAC, 30 amp, double-pole, double-throw, 24 VDC relay coil. It switches power to the magnetron high-voltage transformers.

Relay - K3 Monitor

The K3 relay is a 240 VAC, 30 amp, double-pole, double-throw, 24 VDC relay coil. It shorts L1 and L2 if the monitor switch opens before the primary or secondary switches.

Relay - K6 Voltage

The K6 relay is a 240 VAC, 30 amp, three-pole, double-throw, 24 VDC relay coil. Applicable in North America only, it switches between 208 and

240VAC on the high-voltage transformer and

filament transformer taps (depending on incoming voltage).

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskRF Interference Considerations Power Cord ReplacementGrounding Instructions Specifications and Installation Certifications DimensionsTheory of Operation Oven ConstructionMulti Phase Electrical SpecificationsSingle Phase Unpacking Instructions Lifting and Placing the OvenVoltage Selection Installation Near Open Heat SourceOptional Installation Items 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Air Diverter Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Clean the Oven InteriorClean the Drain Pan Clean and Dry the Oven DoorReinstall Components Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 4 Soak Mode 2 Temperature SelectMode 3 Warming Up Mode 5 Ready to Cook or IdleMode 8 Remove Food from Oven Mode 9 Cook MoreMode 7 Cooking Mode 10 Cooling DownViewing the Service Numbers Overview of the Info ModeViewing the Fault Log Viewing Cook Counter/Time LogsInfo Mode Setting the Date/Time Resetting the OvenSetting the Language Turning Oven Options On/OffTest Mode Fault Log Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Turning On/Off Diagnostic ModeMicrowave Power Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Leakage TestLoading a Menu Changing Temperature Measurement SettingErase/Default Oven Settings Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Adjusting the Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Oven DoorOven Systems Hinges and Counter-Balance Assembly Interlock SwitchesAdjusting the Door Switches Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementMicrowave System Testing a CapacitorWiring the Filament Transformers CapacitorsHigh-Voltage Transformers Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage DiodesTesting a High-Voltage Diode Wave Guides Testing a Magnetron for an Open/Shorted FilamentMagnetrons Control System Magnetron Thermostats Power SupplyHigh Limit Thermostat Relay K1 FilamentRelay K8 Stirrer Motor Wire HarnessRelay K7 Magnetron Cooling Fan Smart Card ReaderDrain Pan Filtering SystemCatalytic Converter Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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