Turbo Chef Technologies i5 Filtering System, Catalytic Converter, Drain Pan, Air Filter

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36 OVEN SYSTEMS

Filtering System

This section contains information about the following components:

-Catalytic converter

-Drain pan

-Air Filter

-Vent catalyst

Catalytic Converter

The catalytic converter, a VOC type catalyst, is located behind the inside cook cavity wall and is responsible for cleaning the recirculating airflow. The catalyst functions by substantially lowering the combustion temperature of grease entrained in the air path to approximately the same temperature of the airflow, thus the grease burns and breaks down into CO2 and H2O as it passes through the catalytic converter. The catalyst will operate most efficiently at temperatures above 475ºF (246ºC).

The catalyst material is very sensitive to certain chemical compounds. Irreversible damage can occur if the catalyst is exposed to cleaning chemicals containing phosphates, NaOH, silicates, Na and Potassium Salts. These chemicals are found in most commercial degreasers and cleaners; therefore, only TurboChef® Oven Cleaner should be used.

CAUTION: Clean the catalytic converter with TurboChef ® Oven Cleaner and rinse thoroughly with distilled water. Let the catalytic

converter air dry before reinstalling. If TurboChef® Oven Cleaner is not available, do not use a substitute. Use distilled water only.

Drain Pan

The drain pan collects debris as it is flushed through the bottom of the cook cavity.

Air Filter

The filter is located on the back of the oven. It helps prevent debris from getting into the electrical compartment.

Vent Catalyst

In addition to the main catalytic converter, the i5 oven contains an additional catalyst in the vent tube path. This catalyst further assists in the breakdown of grease and particulate matter before the excess air enters the atmosphere.

Troubleshooting

The following issues may occur in relation to the filtering system:

-Fire in the cook cavity (if catalytic converter is clogged and oven is not regularly cleaned).

-Electrical component failure (if filter is not present or is clogged).

-Undesirable flavor transfer.

-Undesirable odor emissions.

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Dimensions Theory of OperationCertifications Oven ConstructionSingle Phase Electrical SpecificationsMulti Phase Unpacking Instructions Lifting and Placing the OvenOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Wire Rack Remove and Clean the Lower JetplateRemove and Clean the Lower Air Diverter Clean the Oven InteriorClean and Dry the Oven Door Reinstall ComponentsClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 2 Temperature Select Mode 3 Warming UpMode 4 Soak Mode 5 Ready to Cook or IdleMode 9 Cook More Mode 7 CookingMode 8 Remove Food from Oven Mode 10 Cooling DownOverview of the Info Mode Viewing the Fault LogViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Resetting the Oven Setting the LanguageSetting the Date/Time Turning Oven Options On/OffTest Mode Testing Oven Parts Test Mode Status IndicatorsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Self Test Test Mode Manufacturing ModeMicrowave Power Test Microwave Leakage TestChanging Temperature Measurement Setting Erase/Default Oven SettingsLoading a Menu Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Troubleshooting Convection System Removing/Reinstalling the Oven DoorAdjusting the Oven Door Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementTesting a Capacitor Wiring the Filament TransformersMicrowave System CapacitorsWiring the High-Voltage Transformers Testing a Filament or HV TransformerHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System Power Supply High Limit ThermostatMagnetron Thermostats Relay K1 FilamentWire Harness Relay K7 Magnetron Cooling FanRelay K8 Stirrer Motor Smart Card ReaderFiltering System Catalytic ConverterDrain Pan Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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