Turbo Chef Technologies i5 service manual Figure A-6 Top Cover Detail

Page 79

A-8 APPENDIX - REPLACING OVEN COMPONENTS

10

3

17

12

Figure A-6: Top Cover Detail

Figure

Item Description

Item Part Number

Hardware Description

Hardware Part Number(s)

Reference #

 

 

 

 

 

1

Capacitor, High-Voltage

100232

None

None

 

 

 

 

 

2

Capacitor Clamps

100134

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 2)

 

 

 

 

 

3

Control Board

CON-7002

Nut, Keps, Hex, #6-32, Ext Tooth, Cres

102961 (qty 4)

 

 

 

 

 

4

Cooling Fan (Exterior)

TC3-0433

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 2)

 

 

 

 

 

5

Cooling Fan (Interior)

TC3-0433

Screw, #8-32 x 2 1/2 Lg, PPHD, SS

101661 (qty 2)

 

 

 

 

 

6

Cooling Fan Finger Guard

100086

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 2)

 

 

 

 

 

7

Cooling Fan, Magnetron

100083

A) Screw, #10-32 x 2 1/4, PPH, SS

A) 101484 (qty 3)

B) Washer, Lock, #10 Int Tooth, Cres

B) 102290 (qty 3)

 

 

 

 

 

 

 

 

8

Cooling Fan (Magnetron) Bracket

I5-9263

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 4)

 

 

 

 

 

9

Diode, High-Voltage

100481

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 2)

 

 

 

 

 

10

Display

103360

Nut, Keps, Hex, #4-40, Ext Tooth

102960 (qty 4)

 

 

 

 

 

11

Motor Controller

100446

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 4)

 

 

 

 

 

12

Smart Card/USB Port

CON-7005

A) Standoff, Round, .12 ID, .25 OD x .375”

A) 101923 (qty 4)

B) Nut, Keps, Hex, #4-40, Ext Tooth

B) 102960 (qty 4)

 

 

 

 

 

 

 

 

13

Stirrer Hub

104132

Set Screw (Provided)

N/A

 

 

 

 

 

14

Stirrer Motor

I5-9025

Screw, M4 x 0.7 x 8, PPHD, Int Tooth, SS

101672 (qty 2)

 

 

 

 

 

15

Stirrer Motor Bracket

I5-9075

Screw, M4 x 0.7 x 8, PPHD, Int Tooth, SS

101672 (qty 2)

 

 

 

 

 

16

Stirrer Shaft

I5-9151

None

None

 

 

 

 

 

17

Thermocouple, EC

700-1199

None

None

 

 

 

 

 

18

Thermostat, Cooling Fans

102086

Screw, #6 x 1/2, PPHD, Drill Point, SS

101687 (qty 2)

 

 

 

 

 

19

Thermostat, High-Limit

102075

Screw, M4 x 0.7 x 8, PPHD, Int Tooth, SS

101672 (qty 2)

 

 

 

 

 

20

Transformers, Filament

NGC-3061-1

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 4)

 

 

 

 

 

21

Transformers, High-Voltage

NGC-3062-1

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 4)

 

 

 

 

 

Image 79
Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Oven Construction DimensionsTheory of Operation CertificationsSingle Phase Electrical SpecificationsMulti Phase Lifting and Placing the Oven Unpacking InstructionsOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Clean the Oven Interior Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Remove and Clean the Lower Air DiverterClean the Oven Exterior Clean and Dry the Oven DoorReinstall Components Clean the Drain PanOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 5 Ready to Cook or Idle Mode 2 Temperature SelectMode 3 Warming Up Mode 4 SoakMode 10 Cooling Down Mode 9 Cook MoreMode 7 Cooking Mode 8 Remove Food from OvenViewing Cook Counter/Time Logs Overview of the Info ModeViewing the Fault Log Viewing the Service NumbersInfo Mode Turning Oven Options On/Off Resetting the OvenSetting the Language Setting the Date/TimeTest Mode Turning On/Off Diagnostic Mode Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Fault LogMicrowave Leakage Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Power TestSerial Number Edit Changing Temperature Measurement SettingErase/Default Oven Settings Loading a MenuInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Adjusting the Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingCapacitors Testing a CapacitorWiring the Filament Transformers Microwave SystemHigh-Voltage Diodes Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage TransformersTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System Relay K1 Filament Power SupplyHigh Limit Thermostat Magnetron ThermostatsSmart Card Reader Wire HarnessRelay K7 Magnetron Cooling Fan Relay K8 Stirrer MotorAir Filter Filtering SystemCatalytic Converter Drain PanTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 17 4 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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