Turbo Chef Technologies i5 service manual Measuring RF Leakage for Microwave Safety

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Step 5 = Loosen,

Step 7 = Tighten,

Step 8 = Loosen Slightly

Step 4

Step 3

27

Step 6: Notch should rest against side of bracket.

Step 6: Thin side of spacer fits between screw and bracket.

Step 4

Step 3

Figure 27: Counter Balance Adjustment

Measuring RF Leakage for Microwave Safety

WARNING: Procedure requires work while the oven and water loads are hot. As a result, exercise extreme caution when testing.

An RF (microwave) leakage test must be performed at the conclusion of the following service tasks:

-Door removal, replacement and/or adjustment

-Wave guide removal and /or replacement

-Magnetron removal and/or replacement

-Door gasket

WARNING: If the unit fails the microwave leakage test (leakage greater than 5mW/cm2),

the oven must be taken out of service immediately until the defect is corrected. In addition, the CDRH Regulation 21 Subpart C, 1002.20 requires that leak- age readings of over 5mW/cm2 must be reported to the manufacturer.

To measure RF leakage,

1.Place the oven in WARMING UP MODE (page 11) and allow it to warm up to the set temperature (approximately 15 minutes if the oven starts cold).

2.Once the oven has warmed up, place the oven in TEST MODE (see page 15). From TEST MODE, select “MFG Mode.”

3.From the Manufacturing Mode screen, select “MW Leak Test” and follow the instructions on the screen (also detailed in following steps).

4.Place a water load into the cook cavity. Water load must conform to the following specifications:

-Volume: 275 ml ± 15 ml

-Temperature: 68ºF ± 9ºF (20ºC ± 5ºC)

-Vessel: Low form, 600 ml beaker with an inside diameter of approximately 3.35" (85 mm) and made of Pyrex or equivalent.

OVEN SYSTEMS

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationGrounding Instructions Power Cord ReplacementRF Interference Considerations Specifications and Installation Oven Construction DimensionsTheory of Operation CertificationsSingle Phase Electrical SpecificationsMulti Phase Lifting and Placing the Oven Unpacking InstructionsOptional Installation Items Installation Near Open Heat SourceVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Clean the Oven Interior Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Remove and Clean the Lower Air DiverterClean the Oven Exterior Clean and Dry the Oven DoorReinstall Components Clean the Drain PanOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 5 Ready to Cook or Idle Mode 2 Temperature SelectMode 3 Warming Up Mode 4 SoakMode 10 Cooling Down Mode 9 Cook MoreMode 7 Cooking Mode 8 Remove Food from OvenViewing Cook Counter/Time Logs Overview of the Info ModeViewing the Fault Log Viewing the Service NumbersInfo Mode Turning Oven Options On/Off Resetting the OvenSetting the Language Setting the Date/TimeTest Mode Turning On/Off Diagnostic Mode Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Fault LogMicrowave Leakage Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Power TestSerial Number Edit Changing Temperature Measurement SettingErase/Default Oven Settings Loading a MenuInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Adjusting the Oven DoorOven Systems Adjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingCapacitors Testing a CapacitorWiring the Filament Transformers Microwave SystemHigh-Voltage Diodes Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage TransformersTesting a High-Voltage Diode Magnetrons Testing a Magnetron for an Open/Shorted FilamentWave Guides Control System Relay K1 Filament Power SupplyHigh Limit Thermostat Magnetron ThermostatsSmart Card Reader Wire HarnessRelay K7 Magnetron Cooling Fan Relay K8 Stirrer MotorAir Filter Filtering SystemCatalytic Converter Drain PanTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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