Turbo Chef Technologies i5 service manual Qty

Page 80

Replacing Items - Removing Left Side Cover Required (Figures A-7, A-8)

DANGER: Before replacing any oven component, ensure the oven is removed from any power source. Replacing a component while the oven is plugged in can result in serious injury or death.

CAUTION: Before removing/installing any component, make sure it is disconnected from the wire harness (where applicable).

CAUTION: Be careful to not tear the insulation when servicing components. Always reset the insulation properly before reinstalling the side panel.

NOTE: Hardware listed is required for installing component to oven.

To remove the left side cover, remove the screws securing the panel to the oven frame. To re-install the left side cover, you may need to open the top cover (see page A-5).

Figure

Item Description

Item Part Number

Hardware Description

Hardware Part Number(s)

Reference #

 

 

 

 

 

 

1

Blower Motor (top)

I5-9040

Nut, 1/4 - 20, Serr Hex Flange, Plated

100906

(qty 4)

 

 

 

 

 

 

2

Blower Motor (bottom)

I5-9042

Nut, 1/4 - 20, Serr Hex Flange, Plated

100906

(qty 4)

 

 

 

 

 

 

3

Blower Wheel (top)

103551

None

None

 

 

 

 

 

 

 

4

Blower Wheel (bottom)

103550

None

None

 

 

 

 

 

 

 

5

Cover, Left Side

I5-9301

Screw, #8 Serr, PHD Truss, Black Oxide

101691

(qty 5)

 

 

 

 

 

 

6

EMI Filter

100546

Screw, M5 x 8, PPHD, Sems, SS

101707

(qty 4)

 

 

 

 

 

7

EMI Filter Bracket

I5-9257

Screw, #10-32 x 3/4 lg, PPH Sems, Int Th

102937 (qty 2)

 

 

 

 

 

 

8

Heat Slinger

102708

None

None

 

 

 

 

 

 

 

9

Helper Spring, Interlock Switch*

103599

None

None

 

 

 

 

 

 

10

Interlock Switch, Primary*

102012

Screw, #4-40 x 1”, PPH, Sems

102903 (qty 2)

 

 

 

 

 

11

Mounting Bracket, Interlock Switch*

I5-9272

Screw, #10-32 x 3/4 lg, PPH Sems, Int Th

102937 (qty 2)

 

 

 

 

 

 

12

Power Cord

I5-9127

None

None

 

 

 

 

 

 

13

Voltage Sensor

100783

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

101688 (qty 1)

 

 

 

 

 

 

* NOTE: For more interlock switch detail, see Figure A-11, page A-13.

A-9

APPENDIX - REPLACING OVEN COMPONENTS

Image 80
Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskRF Interference Considerations Power Cord ReplacementGrounding Instructions Specifications and Installation Dimensions Theory of OperationCertifications Oven ConstructionMulti Phase Electrical SpecificationsSingle Phase Unpacking Instructions Lifting and Placing the OvenVoltage Selection Installation Near Open Heat SourceOptional Installation Items 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Wire Rack Remove and Clean the Lower JetplateRemove and Clean the Lower Air Diverter Clean the Oven InteriorClean and Dry the Oven Door Reinstall ComponentsClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 2 Temperature Select Mode 3 Warming UpMode 4 Soak Mode 5 Ready to Cook or IdleMode 9 Cook More Mode 7 CookingMode 8 Remove Food from Oven Mode 10 Cooling DownOverview of the Info Mode Viewing the Fault LogViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Resetting the Oven Setting the LanguageSetting the Date/Time Turning Oven Options On/OffTest Mode Testing Oven Parts Test Mode Status IndicatorsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Self Test Test Mode Manufacturing ModeMicrowave Power Test Microwave Leakage TestChanging Temperature Measurement Setting Erase/Default Oven SettingsLoading a Menu Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Troubleshooting Convection System Removing/Reinstalling the Oven DoorAdjusting the Oven Door Oven DoorOven Systems Hinges and Counter-Balance Assembly Interlock SwitchesAdjusting the Door Switches Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementTesting a Capacitor Wiring the Filament TransformersMicrowave System CapacitorsWiring the High-Voltage Transformers Testing a Filament or HV TransformerHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Wave Guides Testing a Magnetron for an Open/Shorted FilamentMagnetrons Control System Power Supply High Limit ThermostatMagnetron Thermostats Relay K1 FilamentWire Harness Relay K7 Magnetron Cooling FanRelay K8 Stirrer Motor Smart Card ReaderFiltering System Catalytic ConverterDrain Pan Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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