Turbo Chef Technologies i5 Replacing Items No Cover Removal Required Figures A-1, A-2

Page 74

To Replace This...

 

First Remove This...

 

 

 

 

 

 

 

 

 

 

 

 

 

No Covers

No Covers-

Top Cover

Left Side

Right Side

Items Obstructing

Item

Part Number

Open Top

Cover

Cover

 

 

(Page A-3)

(Page A-5)

(Page A-7)

(Page A-9)

(Page A-11)

Access

Thermostat, Cooling Fans

102086

 

 

￿

 

 

 

 

 

 

 

 

 

 

 

Thermostat, High-Limit

102075

 

 

￿

 

 

Filter, Filter Bracket

 

 

 

 

 

 

 

 

Thermostat, Magnetron (Left)*

102070

 

 

￿

￿

 

Magnetron (Left)

 

 

 

 

 

 

 

 

Thermostat, Magnetron (Right)*

102070

 

 

￿

 

￿

Magnetron (Right)

 

 

 

 

 

 

 

 

Transformer, Filament

NGC-3061-1

 

 

￿

 

 

 

 

 

 

 

 

 

 

 

Transformer, High-Voltage

NGC-3062-1

 

 

￿

 

 

 

 

 

 

 

 

 

 

 

Vent Catalyst Foil Pack

RWD-9191

￿

 

 

 

 

Vent Tube Cover

 

 

 

 

 

 

 

 

Vent Tube Cover

I5-9209

￿

 

 

 

 

Heat Chnl Wldmt

 

 

 

 

 

 

 

 

Voltage Sensor

100783

 

 

 

￿

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mag, FT/Diode

Waveguide (Left)*

I5-9330

 

 

￿

￿

 

Bracket, Capacitor,

 

 

 

 

 

 

 

WG Gasket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mag, FT/Diode

Waveguide (Right)*

I5-9330

 

 

￿

 

￿

Bracket, Capacitor,

 

 

 

 

 

 

 

WG Gasket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mag, FT/Diode

Waveguide Gasket (Left)*

I5-9331

 

 

￿

￿

 

Bracket, Capacitor,

 

 

 

 

 

 

 

WG Gasket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mag, FT/Diode

Waveguide Gasket (Right)*

I5-9331

 

 

￿

 

￿

Bracket, Capacitor,

 

 

 

 

 

 

 

WG Gasket

 

 

 

 

 

 

 

 

Weldment, Heat Channel, Vent Tube

NGC-1397

￿

 

 

 

 

 

 

 

 

 

 

 

 

 

* See page A-12 through A-13 for removing door, hinge components, magnetrons, magnetron thermostats, or waveguides.

Replacing Items - No Cover Removal Required (Figures A-1, A-2)

DANGER: Before replacing any oven component, ensure the oven is removed from any power source. Replacing a component while the oven is plugged in can result in serious injury or death.

CAUTION: Before removing/installing any component, make sure it is disconnected from the wire harness (where applicable).

NOTE: Hardware listed is required for installing component to oven.

Figure

Item Description

Item Part Number

Hardware Description

Hardware Part Number(s)

Reference #

 

 

 

 

 

1

Door Assembly*

I5-9308

Screw, #8-32 x 3/8, PFH, 100 Deg, SS

102809 (qty 6)

 

 

 

 

 

2

Door Gasket

I5-9309

None

None

 

 

 

 

 

3

Door Handle

I5-9253

Screw, 1/4-20 x .25 lg, Serrated Hex

102947 (qty 4)

 

 

 

 

 

4

Door Skin

I5-9109

Screw, 6-32 x .38, PFH, 100 Deg, SS

101430 (qty 9)

 

 

 

 

 

5

Drain Pan

I5-9252

None

None

 

 

 

 

 

6

Filter, Air

I5-9039

None

None

 

 

 

 

 

7

Filter Bracket

i5-9060

Screw, Sh Mtl #8 x 1/2, Serrated PHTRH

A) 101688 (qty 6)

Plug, Knockout, 1/2”, Black

B) 101191 (qty 1)

 

 

 

 

 

 

 

 

8

Hand Grip

I5-9256

Screw, #8 X 1/2, Serrated, PHTRH, Black Oxide

101691 (qty 2)

 

 

 

 

 

9

Jetplate (Bottom)

I5-9159

N/A

Included with part

 

 

 

 

 

A-3

APPENDIX - REPLACING OVEN COMPONENTS

Image 74
Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Edit Mode Oven SystemsRTD Troubleshooting Oven Schematic Appendix Replacing Oven ComponentsGeneral Safety Information Reducing Fire RiskRF Interference Considerations Power Cord ReplacementGrounding Instructions Specifications and Installation Certifications DimensionsTheory of Operation Oven ConstructionMulti Phase Electrical SpecificationsSingle Phase Unpacking Instructions Lifting and Placing the OvenVoltage Selection Installation Near Open Heat SourceOptional Installation Items 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Air Diverter Remove and Clean the Wire RackRemove and Clean the Lower Jetplate Clean the Oven InteriorClean the Drain Pan Clean and Dry the Oven DoorReinstall Components Clean the Oven ExteriorOven Controls and Cooking Oven Controls Mode 1 Oven Off CookingMode 4 Soak Mode 2 Temperature SelectMode 3 Warming Up Mode 5 Ready to Cook or IdleMode 8 Remove Food from Oven Mode 9 Cook MoreMode 7 Cooking Mode 10 Cooling DownViewing the Service Numbers Overview of the Info ModeViewing the Fault Log Viewing Cook Counter/Time LogsInfo Mode Setting the Date/Time Resetting the OvenSetting the Language Turning Oven Options On/OffTest Mode Fault Log Test Mode Testing Oven PartsTest Mode Status Indicators Test Mode Turning On/Off Diagnostic ModeMicrowave Power Test Test Mode Self TestTest Mode Manufacturing Mode Microwave Leakage TestLoading a Menu Changing Temperature Measurement SettingErase/Default Oven Settings Serial Number EditUpdating the Software Inserting Smart Card/USB DeviceEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeChanging Set Temperatures Changing Food Group/Recipe NameChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Adjusting the Oven Door Troubleshooting Convection SystemRemoving/Reinstalling the Oven Door Oven DoorOven Systems Hinges and Counter-Balance Assembly Interlock SwitchesAdjusting the Door Switches Measuring RF Leakage for Microwave Safety = Loosen = Tighten = Loosen Slightly StepTroubleshooting Survey Meter PlacementMicrowave System Testing a CapacitorWiring the Filament Transformers CapacitorsHigh-Voltage Transformers Wiring the High-Voltage TransformersTesting a Filament or HV Transformer High-Voltage DiodesTesting a High-Voltage Diode Wave Guides Testing a Magnetron for an Open/Shorted FilamentMagnetrons Control System Magnetron Thermostats Power SupplyHigh Limit Thermostat Relay K1 FilamentRelay K8 Stirrer Motor Wire HarnessRelay K7 Magnetron Cooling Fan Smart Card ReaderDrain Pan Filtering SystemCatalytic Converter Air FilterTroubleshooting Overview of Troubleshooting Fault Code DescriptionsF7 RTD Open Fault Code Troubleshooting BelowNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components Comprehensive Table of Oven Components To Replace This First Remove This2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 16 17 Figure A-1 No Cover Removal RequiredReplacing Items Opening Top Cover Required Figure A-3 4 5 11 12 13 15 16Cover, Top I5-9243 13 14 15 Figure A-4 Removing Top Cover RequiredFigure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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