Turbo Chef Technologies Understanding F3 Magnetron Current and Turbochef Filament Transformers in the i5 Oven

Page 45

Microwave System

The i5 oven employs two independent microwave systems (left and right). In the case of an over- current situation relative to the left system, the F3 fuse will blow. In the case of an over-current situation relative to the right system, the F4 fuse will blow.

This section contains information about the following components:

-Capacitors

-Filament Transformers

-High-Voltage Diodes

-High-Voltage Transformers

-Magnetrons

-Stirrer Motor and Assembly

-Wave Guides

This section also contains procedures for:

-Testing a capacitor

-Wiring the filament transformers

-Testing a filament transformer

-Testing a high-voltage diode

-Wiring the high-voltage transformers

-Testing a high-voltage transformer

-Testing a magnetron for an open/shorted filament

For information on accessing and removing parts, see the Appendix.

Capacitors

-Capacitor rating is 0.91uF, 2500 VDC for all 60 Hz installations (except Japan).

-Capacitor rating is 1.15uF, 2500 VDC for all 50 Hz installations.

-Capacitor rating is 0.85uF, 2500 VDC for 60 Hz Japan installations.

Testing a Capacitor

DANGER: Never attempt any measurement of the capacitors while they

are enabled. Lethal voltage will be present. Measure only in compliance with these procedures.

1.Disconnect the oven from the power source.

2.Fully discharge the capacitor.

3.Isolate the capacitor from the circuit.

4.Check for an open or shorted capacitor by placing ohmmeter leads between the capacitor terminals:

-Inconsistent readings = capacitor OK

-Constant infinite resistance = capacitor open

-Constant very low resistance = capacitor shorted

5.If the capacitor is not open or shorted, set the meter to measure capacitance and again place the leads between the capacitor terminals. The meter reading should equal the label value, plus or minus 10%. If not, replace the capacitor.

Filament Transformers

For better operation and reliability, the oven uses separate transformers in order to preheat the magnetron filament.

The control energizes the filament transformers for approximately five seconds prior to energizing the Microwave Circuit via the high-voltage transformers. When in operation, the filament transformers supply approximately 3.15 VAC at 10 amps to each magnetron filament. The filament transformers are controlled via the K1 relay.

Wiring the Filament Transformers

DANGER: Never attempt to measure the secondary voltage values of the filament

transformers when they are enabled. Lethal voltage will be present.

The installation of filament transformers is straightforward. Filament transformers are wired in-phase and in-line. Refer to the schematic on page 51, detailing the proper wiring.

To verify correct wiring (North America), measure the voltages between terminals 1 & 2 and 1 & 3 on FT1 and FT2. The voltages must be 208 and 240 VAC respectively.

29

OVEN SYSTEMS

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Contents Accelerating the World of Cooking TM Page For further information, call 800.90TURBO Page Table of Contents Oven Systems Edit ModeRTD Oven Schematic Appendix Replacing Oven Components TroubleshootingReducing Fire Risk General Safety InformationPower Cord Replacement Grounding InstructionsRF Interference Considerations Specifications and Installation Theory of Operation DimensionsCertifications Oven ConstructionElectrical Specifications Single PhaseMulti Phase Lifting and Placing the Oven Unpacking InstructionsInstallation Near Open Heat Source Optional Installation ItemsVoltage Selection 32.0 813 mm This page intentionally Left blank Daily Maintenance Remove and Clean the Lower Jetplate Remove and Clean the Wire RackRemove and Clean the Lower Air Diverter Clean the Oven InteriorReinstall Components Clean and Dry the Oven DoorClean the Drain Pan Clean the Oven ExteriorOven Controls and Cooking Oven Controls Cooking Mode 1 Oven OffMode 3 Warming Up Mode 2 Temperature SelectMode 4 Soak Mode 5 Ready to Cook or IdleMode 7 Cooking Mode 9 Cook MoreMode 8 Remove Food from Oven Mode 10 Cooling DownViewing the Fault Log Overview of the Info ModeViewing the Service Numbers Viewing Cook Counter/Time LogsInfo Mode Setting the Language Resetting the OvenSetting the Date/Time Turning Oven Options On/OffTest Mode Status Indicators Test Mode Testing Oven PartsTest Mode Fault Log Test Mode Turning On/Off Diagnostic ModeTest Mode Manufacturing Mode Test Mode Self TestMicrowave Power Test Microwave Leakage TestErase/Default Oven Settings Changing Temperature Measurement SettingLoading a Menu Serial Number EditInserting Smart Card/USB Device Updating the SoftwareEdit Mode Single vs. Multiple Temperature Mode Overview of the Edit ModeChanging Food Group/Recipe Name Changing Set TemperaturesChanging Recipe Settings This page intentionally Left blank Oven Systems Convection System Removing/Reinstalling the Oven Door Troubleshooting Convection SystemAdjusting the Oven Door Oven DoorOven Systems Interlock Switches Adjusting the Door SwitchesHinges and Counter-Balance Assembly = Loosen = Tighten = Loosen Slightly Step Measuring RF Leakage for Microwave SafetySurvey Meter Placement TroubleshootingWiring the Filament Transformers Testing a CapacitorMicrowave System CapacitorsTesting a Filament or HV Transformer Wiring the High-Voltage TransformersHigh-Voltage Transformers High-Voltage DiodesTesting a High-Voltage Diode Testing a Magnetron for an Open/Shorted Filament MagnetronsWave Guides Control System High Limit Thermostat Power SupplyMagnetron Thermostats Relay K1 FilamentRelay K7 Magnetron Cooling Fan Wire HarnessRelay K8 Stirrer Motor Smart Card ReaderCatalytic Converter Filtering SystemDrain Pan Air FilterTroubleshooting Fault Code Descriptions Overview of TroubleshootingF7 RTD Open Below Fault Code TroubleshootingNo YES Is the K6 mechanical Replace the F3 or F4 Are both cooling fans rotating? Yesno Non-Fault Code Troubleshooting Does the keypad beep when YES YES no Did you use a smart card or USB Smart Card Verify the USB device is Is the connection from Troubleshooting Oven Schematic Delta WYE This page intentionally Left blank Appendix Replacing Oven Components To Replace This First Remove This Comprehensive Table of Oven Components2APPENDIX Replacing Oven Components Replacing Items No Cover Removal Required Figures A-1, A-2 Figure A-1 No Cover Removal Required 16 174 5 11 12 13 15 16 Replacing Items Opening Top Cover Required Figure A-3Cover, Top I5-9243 Figure A-4 Removing Top Cover Required 13 14 15Figure A-6 Top Cover Detail Qty Figure A-7 Removing Left Side Cover Required Replacing Oven Components I5-9316 Screw, 10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 qty Oven Components For service or information
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