Rack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembling the bottom section | . 9 |
Assembling the top section | 11 |
Stabilizing the rack | 15 |
Anchoring the rack (optional) | 16 |
Numbering the batteries | 16 |
Accessing your wiring diagrams | 16 |
Positioning rails on shelves | 17 |
Addressing the bottom shelf | 17 |
Wiring the batteries | 18 |
Addressing the third shelf | 21 |
Addressing the second shelf | 21 |
Addressing the top shelf | 22 |
23 | |
Assembling the second rack | 24 |
Labelling the terminal blocks | 25 |
Employing sidecars to support separated racks | 25 |
Connecting terminal blocks to battery breakers | 26 |
Connecting terminal blocks to batteries | 28 |
Reattaching terminal block covers | 33 |
Applying warning labels | 33 |
Grounding the racks | 33 |
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Appendix A: Battery Wiring Style E . . . . . . . . . . . . . . . . . . . . . 35
Style E, rack #1, shelf #1 (top) . . . . . . . . . . . . . . . . . . . . . 35
Style E, rack #1, shelf #2 . . . . . . . . . . . . . . . . . . . . . . . . . 36
Style E, rack #1, shelf #3 . . . . . . . . . . . . . . . . . . . . . . . . . 37
Style E, rack #1, shelf #4 (bottom) . . . . . . . . . . . . . . . . . . . 38
Style E, rack #2, shelf #1 (top) . . . . . . . . . . . . . . . . . . . . . 39
Style E, rack #2, shelf #2 . . . . . . . . . . . . . . . . . . . . . . . . . 40
Style E, rack #2, shelf #3 . . . . . . . . . . . . . . . . . . . . . . . . . 41
Style E, rack #2, shelf #4 (bottom) . . . . . . . . . . . . . . . . . . . 42
Appendix B: Battery Cabling Kits . . . . . . . . . . . . . . . . . . . . . . . 43
References for Power battery cables: . . . . . . . . . . . . . . . . . 43
References for Fiamm battery cables: . . . . . . . . . . . . . . . . . 43
ii | Battery Rack Assembly and Installation Manual |
