Burnham K50 Make sure all manual resets are activated where applicable

Models: K50

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(5)Turn on Main Power Switch on both panels. Main Power Lamp on each panel will light.

(6)Turn on manual pilot valves. Both pilots should light.

(7)Turn on Manual Main Gas Valves.

(8)Turn on Main Gas Valve Switch on both panels to light burners. Main Gas Valve Lamp on each panel will light.

Proceed To Paragraph 15- Minimum Input Adjustments (for diaphragm “Lo-Hi-Lo” or motorized type gas valves)

SEQUENCE OF OPERATION EEP – See Fig. 54

b.NORMAL OPERATION – 5015B thru 5026B

(1)When the operating control calls for heat, terminal #6 of both panels and both RA890F relays are energized.

(2)A component self check circuit on each RA890F relay is activated which checks the electronic network of the relay.

(3)Terminals #3 and #4 on both panels and

RA890F relays are energized. Terminal #3 opens pilot line solenoid valve supplying gas to the Q179C pilot. Terminal #4 energizes the ignition transformer creating electric spark ignition at the Q179C pilot.

(4)Flame rod circuit between each Q179C pilot and terminal “F” on its respective RA890F proves presence of flame electronically at its Q179C pilot.

(5)Terminal #4 to ignition transformer is de- energized after flame is proven at its Q179C.

(6)Terminal #5 on each RA890F is energized supplying power to its respective main gas valves. “Main Gas Valve” panel lamps will light providing “Main Gas Valve” switches are “ON” (circuits closed).

(7)Main gas valves open and main burners are ignited by the pilot flames.

(8)When the operating control is satisfied, terminals #6 and all other terminals on both RA890F relays and panels are de-energized.

“Main Gas Valve” lamps go “OFF”, the main gas valves and pilot valve for each gas train are closed and main burners and pilot burner flames are extinguished.

(9)“Main Power” lamp remains lighted.

c.SAFETY SHUTDOWN

(1)SAFETY SWITCH CIRCUIT

Make sure all manual resets are activated where applicable.

(2) PILOT FAILURE

 

(a)

Pilot failure can only occur during the

 

 

operating cycle of the boiler. Any pilot

 

 

failure on either of the Q179C Electronic

 

 

Pilot, after ignition of pilot flame, will close

 

 

the pilot valve and the main gas valves

 

 

controlled by that particular RA890F relay

 

 

in 0.8 second. The burners controlled by the

 

 

other RA890F will continue to burn.

 

(b)

For 15 seconds, after failure of a Q179C

 

 

pilot, the relay through terminals #3 and

 

 

#4 will try to re-establish pilot flame. If no

 

 

pilot flame can be sensed by the flame rod

 

 

circuit in 15 seconds, terminals #3 and #4

 

 

are de-energized, and the relay will lock out

 

 

on safety. “Pilot Failure Alarm Lamp” will

 

 

be activated.

 

(c)

Pilot failure is caused by the following:

 

 

(1)

Complete loss of gas supply.

 

 

(2)

Poor ignition spark caused by low

 

 

 

voltage, poor ground connection, faulty

 

 

 

wiring, and possibly a defective ignition

 

 

 

transformer.

 

 

(3)

Low gas pressure will prevent flame rod

 

 

 

circuit from sensing pilot flame properly.

 

 

(4)

Unusually strong secondary air drafts

 

 

 

can blow the pilot flame away from the

 

 

 

rod momentarily causing nuisance shut-

 

 

 

down.

 

 

(5) A pilot line solenoid valve will not open

 

 

 

because of faulty wiring, low voltage, or

 

 

 

possibly the valve is defective.

 

 

(6) A defective RA890 may be the cause

 

 

 

but items (1) thru (5) should be followed

 

 

 

first. See also RA890 relay literature

 

 

 

furnished with the panel system.

 

 

(7)

By referring to the Sequence of

 

 

 

Operations, step by step operation

 

 

 

of the system can be controlled and

 

 

 

the cause of pilot failure can be readily

 

 

 

found. After the cause of pilot failure

 

 

 

has been corrected, resume normal

 

 

 

operation by following the Lighting

 

 

 

Instructions on the panel.

d. SHUTDOWN INSTRUCTIONS

(1)

Turn off all switches on both panels.

(2)

Close manual shut-off valve and pilot valve.

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If limit control, low water cut-off or any other electrical safety switch opens, power to terminal #6 and all other terminals on both RA890 relays and panels is interrupted de-energizing the main gas valves and pilot valves. Main gas burners and pilot burners are immediately extinguished. Normal operation can be resumed when the cause of safety switch malfunction is corrected.

13. THERMOCOUPLE CONTROL SYSTEM (Canada

Only)

The 5006B thru 5013B boilers are equipped with

a Thermocouple Control System that utilizes a

constant-burning Q327A pilot, a Q309 thermocouple, and a L62GB-3C Pilot Safety Switch. The Q309

Page 68
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Burnham K50 Make sure all manual resets are activated where applicable