MODEL8559A

SERVICE

Misapplied grease might cause intermittent switch connections. Utmost care must be taken during reassembly to avoid excessive application of grease and contamination of switch contacts. Avoid getting grease on fingers.

ASSEMBLY OF FRONT SWITCH ASSEMBLY1 . Assembly of Lock:

a.Lightly grease Locking Shaft (3) and insert into Front Switch Diecast (1). Lightly grease bearing surfaces of Locking Link (5).

b.Insert Lock Spring (2) into Front Switch Diecast (1). Press Locking Link (5) fully into Front Switch Diecast and insert Dowel Pin (4) through access cutout (left side of lock boss) to hold lock mecha- nism in place. Check for correct lock operation.

2.Installation of Rotor Assemblies:

a.Lightly grease all switch rotor detent holes on back of Front Switch Diecast (1).

b.Place Front Switch Assembly on flat working surface with front panel face-down and lock mecha- nism facing you. Prop sides of switch assembly to provide clearance for knobs and shafts during assembly (be careful not to scratch front panel enamel).

c.Inspect SWEEP TRIGGER rotor assembly (10- 12, 24- 27). Stop Arm (26) and Horseshoe Spring

(27)are held in position by Push-on Retainer (25) and should move smoothly without binding (see Figure 8-8A). Roll Pins (12) should be positioned in hole 7 and hole 18 on SWEEP TRIGGER Rotor

(24).Check that Spring (11) and Ball Bearing (10) are in position.

d.Lightly grease long side of SWEEP TRIGGER Shaft (24) and insert SWEEP TRIGGER rotor assembly into left-most bushing in Front Switch Diecast (1). Position rotor so that Ball Bearing (10) aligns with stop boss on left side of Front Switch Diecast.

e.Inspect SWEEP TIME/DIV rotor assembly (10, 11, 21, 22, 24), Figure 8-8B. MANUAL SWEEP Shaft (22) should be lightly greased and should turn freely inside SWEEP TIME/DIV Shaft (24). Check that Spring (11) and Ball Bearing (10) are in position. Note that there are no roll pins inserted in the SWEEP TIME/DIV Rotor (24).

f.Lightly grease long side of SWEEP TIME/DIV Shaft (24) and insert SWEEP TIME/DIV rotor assembly into next bushing in Front Switch Diecast (1).

g.Inspect FREQ SPAN/DIV rotor assembly (9- 12, 14- 17). If Drive Hub (15) has been loosened or removed from Frequency Span Shaft (9), refer to Figure 8-8C for correct dimensions for adjustment. Roll Pins (12) should be positioned in hole 15 and hole 17 on Frequency Span Rotor (14),as shown in Figure 8-8C. Slotted Bushing (16), Hairpin Spring (17), and Frequency Span Shaft must be lightly greased where they contact each other for proper operation of push-pull mechanism. Check that Springs (1 I), Ball Bearings (lo),Slotted Bushing, and Hairpin Spring are in correct position.

h.Lightly grease long side of Frequency Span Shaft (9) and insert FREQ SPAN/DIV rotor assembly (9- 12, 14 - 17) into next bushing in Front Switch Diecast (1). Position FREQ SPAN/DIV rotor assembly so that stop boss on Front Switch Diecast does not fall within small span between Roll Pins