MWD WHEELCHAIRS

PROCEDURE 15

 

 

 

WARNING

The Battery Box Retainer/Retainer Clip MUST be fastened securely in place be- fore using the wheelchair. Use Loctite 242 and torque to 160-inch pounds.

3.Position the NEW retainer clip between the NEW bat- teryboxsub-frameandshockmakingsuretheretainer clipmountingholeistowardsthebottomandtheclosed end of the clip is against the battery box retainer bar.

STEPS 1-2

Mounting

 

 

Screws

Wiring Harness

FRONT OFw/Bracket

CHAIR

 

Battery Box

Locknuts

Sub-Frame

 

Base Frame

REAR OF CHAIR

 

STEPS 3-6

Battery Box

REAR OF

Sub-frame

 

CHAIR

 

 

 

FRONT OF

 

 

CHAIR

 

Mounting Screws

 

 

Battery Box

 

 

Retainer

Spacer

 

Bar

 

 

Retainer

 

Shock

Clip

 

 

Closed End

4.Install the mounting screw that secures the retainer clip to the battery box sub-frame. Use Loctite 242 and torque to 160-inch pounds.

5.Align the NEW battery box retainer and spacers with the mounting holes in the base frame making sure the closed end of the battery box retainer is pointing up.

6.Reinstall the mounting screws that secure the battery box retainer to the base frame. Use Loctite 242 and torque to 160-inch pounds.

7.Install charger cable to existing mounting bracket se- cure with existing two (2) mounting screws.

8.Tie-wrap NEW wiring harness to the seat frame.

9.Connect the following cables:

a.The right and left motor connectors to the control- ler connectors.

b.The battery harness/charger cable (BLUE) to the controller connector (BLUE).

10.Install the NEW battery boxes. Refer to INSTALLING/ REMOVINGGROUP22 BATTERYBOXinPROCE- DURE 9 of this manual.

SHOCK REPLACEMENT

Group 24 Battery Base Frames (FIGURE 5)

1.Remove the front battery box. Refer to INSTALLING/ REMOVING GROUP24 BATTERYBOXESinPRO- CEDURE 9 of this manual.

2.Remove the drive wheel assembly. Refer to REMOV- ING/INSTALLING THE DRIVE WHEEL in PROCE- DURE 12 of this manual.

3.Loosen the mounting screw that secures the battery box retainer between the battery box sub frame as- sembly and the base frame.

4.Remove the mounting screw that secures the top of the shock and retainer clip between the battery box sub frame assembly and the base frame.

NOTE: Remove and hold onto the retainer clip for instal- lation of the NEW shock.

5.Remove the mounting screw, two (2) flat washers, two (2) spring washers, two (2) inner link spacers, and locknut that secures the bottom of the shock, suspension arm, and stabilizer bracket together.

6.Remove the existing shock.

7.Install the NEW shock.

M

W D

W H E E L C H A I R S

FIGURE 4 - INSTALLING GROUP 24 COMPONENTS

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Invacare Ranger X, Arrow, Torque SP service manual Shock Replacement, Steps, Battery Box, Locknuts Sub-Frame Base Frame