RWD WHEELCHAIRS

 

PROCEDURE 16

 

This Procedure includes the following:

2. Reinstallthefour(4)mountingscrewsthatsecuretheshocks,

 

Removing/Installing Group 24 Battery Box Sub-Frame

retainer bar, spacers and retainer clips to the base frame.

 

Removing/Installing Group 22 Battery Box Tray

Refer to REPLACING BATTERY BOX RETAINER/RE-

R

Converting Group 22 Batteries to Group 24 Batteries

TAINERCLIP-GROUP24BATTERYBASEFRAMESin

W

Shock Replacement

PROCEDURE 11 of this manual. Use Loctite 242 and

D

Shock Spring Replacement

torque mounting screws to 160-inch pounds.

 

Rubber Element Replacement

3. Reinstallthebatteryboxes.RefertoINSTALLING/REMOV-

W

Converting Torque and X Rubber Elements to Shocks

H

INGGROUP24 BATTERYBOXES inPROCEDURE9

Anti-Tipper Wheel Replacement

E

ofthismanual.UseLoctite242andtorquemountingscrews

Removing/Installing Gearbox

E

to160-inchpounds.

 

Adjusting Weight Distribution

 

L

 

 

Repositioning Motor/Gearbox Assembly

 

 

C

 

Mounting

H

Repositioning Gearless/Brushless Motor

 

Replacing Suspension Arm for Wheelchairs with

 

Screws

A

 

I

Motor/Gearbox assembly

 

 

 

Wiring Harness

R

Replacing Suspension Arm for Wheelchairs with

 

 

S

Gearless/Brushless Motor

 

w/Bracket

 

 

Removing/Installing the Anti-tip Assembly

REAR OF

 

 

WARNING

Sub-Frame

 

CHAIR

 

 

 

After ANY adjustments, repair or service and BE-

Locknuts

 

 

FORE use, make sure that all attaching hardware

 

 

 

 

 

is tightened securely - otherwise injury or dam-

 

FRONT OF CHAIR

 

age may result.

 

 

 

 

 

REMOVING/INSTALLING GROUP 24

FRONT OF

Battery Box

CHAIR

 

Sub-frame

BATTERY BOX SUB-FRAME (FIGURE 1)

 

 

 

 

Removing

 

 

 

1. Removethebatteryboxes.RefertoINSTALLING/RE-

 

 

 

MOVINGGROUP 24 BATTERYBOXESinPROCE-

 

 

Mounting

DURE 9 of this manual.

 

 

Battery Box

 

Screws

2. Remove the two (2) mounting screws and locknuts

 

Retainer

 

REAR OF CHAIR

that secure the wiring harness w/bracket and the rear

Bar

Spacer

Retainer Clip

of the existing sub-frame to the base frame. Refer to

 

 

 

REMOVING/INSTALLINGTHE WIRINGHARNESS FIGURE 1 - REMOVING/INSTALLINGGROUP24BATTERY

in PROCEDURE 10 of this manual.

3.Remove the four (4) mounting screws that secure the shocks, retainer bar, spacers and retainer clips to the base frame. Refer to REPLACING BATTERY BOX RETAINER/RETAINERCLIP-GROUP24BATTERY BASE FRAMES in PROCEDURE 11 of this manual.

4.Remove the existing sub-frame assembly.

Installing

1.Install the two (2) mounting screws and locknuts that secure the wiring harness w/bracket and the back of the NEW sub-frame to the base frame. Refer to RE- MOVING/INSTALLING THE WIRING HARNESS in PROCEDURE 10 of this manual. Use Loctite 242 and torque mounting screws to 160-inch pounds.

BOX SUB-FRAME

REMOVING/INSTALLING GROUP 22 BATTERY BOX TRAY (FIGURE 2)

Removing

1.Removethebatterybox.RefertoINSTALLING/REMOV- ING GROUP 24 BATTERY BOX in PROCEDURE 9 of this manual.

2.Removethetwo(2)rearlocknutsthatsecurethebattery box tray to battery mount brackets.

3.Remove the two (2) front bolts and locknuts that secure the battery box tray to the base frame.

4.Remove the battery tray from the base frame.

79

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Image 79
Invacare Torque SP REMOVING/INSTALLING Group 22 Battery BOX Tray Figure, Shock Replacement, Anti-Tipper Wheel Replacement