RWD WHEELCHAIRS

PROCEDURE 16

 

 

7.Reinstall the mounting screws that secure the bat- tery box retainer bar to the base frame. Use Loctite 242 and torque to 160-inch pounds (FIGURE 5).

8.Perform STEPS 2-7 of REMOVING/INSTALLING THE WIRING HARNESS in PROCEDURE 10 of this manual to complete the wiring harness installation.

9.Install the group 24 battery boxes. Refer to INSTALL- ING/REMOVING GROUP 24 BATTERY BOXES in PROCEDURE 9 of this manual.

STEPS 1 - 3

Mounting

Wiring Harness

w/Bracket

Screws

 

 

Battery Box

 

Sub-Frame

REAR OF

Base

CHAIR

Frame

 

Locknuts

FRONT OF

 

CHAIR

STEPS 4 - 7

SHOCK REPLACEMENT (FIGURE 5)

1.

Remove the group 22 battery box or group 24 battery

 

boxes. Refer to INSTALLING/REMOVING GROUP

 

22 BATTERY BOX or INSTALLING/REMOVING

 

GROUP 24 BATTERY BOXES in PROCEDURE 9

 

of this manual.

2.

Removethedrive wheel from the wheel hub.Refer to

 

REMOVING/INSTALLING THE DRIVE WHEELS in

 

PROCEDURE 12 of this manual.

3.

GROUP 24 BATTERIES ONLY - Loosen the hex

 

screw that secures the battery box retainer bar to the

 

base frame.

4.

Remove the mounting screw that secures the top of

 

the shock to the base frame.

5.

Remove the mounting screw and locknut from the bot-

 

tom of the suspension arm.

6.

Remove the shock from the base frame.

7.

Install the NEW shock.

8.

Perform one (1) of the following sections:

 

A. GROUP 24 BATTERIES -

 

● Position retainer clip between shock and bat-

 

teryboxsub-framemakingsuretheretainerclip

 

mounting hole is towards the bottom and the

R W D

W H E E L C H A I R S

FRONT OF

CHAIR

Battery Box

closedendofclipisagainstbatteryboxretainer

bar.

● Secure the top of shock and retainer clip

to base frame. Apply Loctite 242 and torque

to 160-inch pounds.

● Apply Loctite 242 and torque the hex screw

that secures the battery box retainer bar to

the base frame to 160-inch pounds.

B. GROUP 22 BATTERIES - Secure the top of

 

REAR OF

 

CHAIR

Mounting Screws

Battery Box

 

 

Retainer

 

Bar

Spacer

Retainer

Clip

Shock Assembly

Closed End

(or Rubber Element)

 

FIGURE 4 -INSTALLING GROUP 24 COMPONENTS

 

shock to base frame. Apply Loctite 242 and

 

torque to 160-inch pounds.

9.

Secure the bottom of the new shock to the sus-

 

pension arm with the existing mounting screw and

 

locknut. Apply Loctite 242 and torque to 160-inch

 

pounds.

10.

Install the drive wheel from the wheel hub. Refer to

 

REMOVING/INSTALLING THE DRIVE WHEELS in

 

PROCEDURE 12 of this manual.

11.

Remove the group 22 battery box or group 24 battery

 

boxes. Refer to INSTALLING/REMOVING GROUP

 

22 BATTERY BOX or INSTALLING/REMOVING

 

 

 

 

 

GROUP 24 BATTERY BOXES in PROCEDURE 9

 

of this manual.

81

Page 81
Image 81
Invacare Arrow, Torque SP Shock Replacement Figure, RWD Wheelchairs Procedure, Spacer Retainer Clip, Or Rubber Element