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J. T. Eaton user manual 8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63, January

Models: LCX9000

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Figure 2-8: LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63

LCX9000 Liquid-Cooled Drives User Manual

January 2007

					Bottom					Top
			.98		18.90
			(25)		(480)		.39				1.77
					9.69		.39				1.77
					(246)		(10)				(45)
		Dia. .43
		(11)
			2.36				1.18 9.21
			(60)				(30) (234)
			.39		6.42		2.09
			(10)		(163)		2.09
							(53)
			6.85	3.27	1.34	3.94	3.94	3.94	3.94
			(174)	(83)	(34)	3.94	3.94	3.94	3.94
			(174)	(83)	(34)	(100) (100) (100) (100)						Dia. .98
												(25)
					.24
					(6)
														23.58
														(599)
										36.38			23.94
										36.38			(608)
										(924)			(608)
										(924)
					34.25					34.41
					(870)					(874)
											1.30
											(33)
Dia. .55												.55
(14)	.98											.55	1.57	11.50
(14)											.65	(14)	1.57	11.50
											.65	(14)	(40)	(292)
	(25)									8.82	(16.5)		(40)	(292)
	(25)									8.82	(16.5)
										(224)
		1.97			Dia. .43				.20		1.20
	.87	1.97		1.57	(11)	2.95			(5)		1.20	4.13 2.56 2.56
	(22)	(50)		(40)		(75)					(30.5)	(105) (65)	(65)
	Coolant		4.53	4.69	Coolant	4.06 3.94 3.94				.59		14.76
	Coolant		4.53	4.69	Coolant	4.06 3.94 3.94				(15)		(375)
	Outlet		(115)	(119)	Inlet	(103) (100) (100)
	Outlet		(115)	(119)	Inlet
					Dia. .55			13.98
					(14)		19.88	(355)
							(505)
		Right Side					Front					Left Side

Figure 2-8: LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63

Approximate Dimensions in Inches (mm)

2-6

For more information visit: www.EatonElectrical.com

MN04005001E

Page 28

Image 28

J. T. Eaton 8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63, LCX9000 Liquid-Cooled Drives User Manual

Contents

User Manual January Supersedes September LCX9000 Liquid-Cooled DrivesMN04005001E Page Important Notice - Please Read Table of CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSContents List of Figures List of Figures Continued List of Tables List of Tables Continued Table 5-13 Resettable CountersTable A-1 Fault Codes Table 5-11 System Menu FunctionsDeﬁnitions and Symbols SafetyHazardous High Voltage Warnings, Cautions and Notices WarningsCautions Grounding and Ground Fault Protection Motor and Equipment SafetyChapter 1 - Overview Receiving and InspectionL C X 0 1 6 A 0 - 4 A 2 B JanuaryTechnical Data MaintenanceStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EPower Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical InformationLCX9000 Liquid-Cooled Drives User Manual Table 1-4 Technical Information Continued1-10 Mounting Chapter 2 - InstallationLifting the Drive Liquid-Cooled Dimensions Table 2-1 One-Module Drive Dimensions Mounting Base IncludedDrives Consisting of One Module Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4 Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5January MN04005001EFigure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72LCX9000 Liquid-Cooled Drives User Manual JanuaryTable 2-2 Several Module Drive Dimensions Mounting Bracket Included Drives Consisting of Several ModulesFigure 2-7 Drive Mounted Inside Mounting Bracket LCX9000 Liquid-Cooled Drives User ManualLCX9000 Liquid-Cooled Drives User Manual Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63January Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00 JanuaryMN04005001E BottomCooling Drinking Water SpeciﬁcationTable 2-3 Drinking Water Chemical Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum ValuesTable 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water SpeciﬁcationExchanger Figure 2-10 Example of Cooling SystemHeat Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its CirculationTable 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to CondensationTable 2-10 Liquid Connector Types All Pressure Values at Nominal Flow Cooling System ConnectionsFigure 2-13 Aluminum Hose Adapters Figure 2-14 External Thread of HoseFigure 2-15 Pressure Loss - CH6x Pressure Losses Table 2-11 Pressure Losses - CH6xOutﬂow Hoses and Table 2-12 Pressure Losses - CH7x Figure 2-16 Pressure Loss - CH7xLCX9000 Liquid-Cooled Drives User Manual The following main line hose materials are acceptable plastic PVCInstallation of Flow Switch About Flow Switch InstallationFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Fast Connector Lock Screw, Cable Seal and ClampFigure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input ChokesInstallation of Input Choke Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62AFigure 2-20 Example of Input Chokes for Liquid-Cooled Sizes 87 - 145A and 590ATable 2-17 Choke Dimensions Sizes 23 - 145A and 590A JanuaryLCX9000 Liquid-Cooled Drives User Manual Table 2-18 Choke Dimensions Sizes 261 - 1150A2-23 LCX9000 Liquid-Cooled Drives User Manual Chapter 3 - Power Wiring Power ConnectionsMains Cable Motor CableCable Data Table 3-1 Cable Types Required to Meet StandardsTable 3-2 Cable Sizes 400 Table 3-2 Cable Sizes 400 - 500V Continued Units with 6-pulse supplyUnits with 12-pulse supply Three grounding terminals per mounting plate, see PageTable 3-3 Cable Sizes 525 Table 3-4 Tightening Torques of BoltsLCX9000 Liquid-Cooled Drives User Manual See the tightening torques of bolts in TableFuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V DrivesTable 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse informationThe maximum length of the motor cables is 984 feet 300m Cable Installation Instructions4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation SpaceCable Installation and the UL Standards Grounding of Power UnitFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks LCX9000 Liquid-Cooled Drives User Manual 3-12January MN04005001EChapter 4 - Control Wiring and Internal Connections Figure 4-1 Control BoardFigure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in ParallelControl Board Power-Up Figure 4-4 Connection of Control Board Cable from the Power BoardSee Figures 4-4 and WRONG Terminal J1 UpperFigure 4-5 Connection of Control Board Cable from the Power Board Control ConnectionsCORRECT Terminal J2 Lower Figure 4-6 I/O Terminals of the Two Basic BoardsFigure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2January MN04005001EGalvanic Isolation Barriers Control CablesFigure 4-9 Galvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal SignalsDigital Input Signal Inversions Figure 4-10 Positive/Negative LogicJumper Selections on the OPT-A9 Basic Board Figure 4-11 Jumper Blocks on OPT-A9Figure 4-12 Jumper Selection for OPT-A9 JanuaryMN04005001E AI1 ModeInstalling the Control Unit Mounting Box Figure 4-14 Control Unit Installed into the Mounting BoxControl Unit Mounting Box Figure 4-13 Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001EInternal Connections Connections between Power Unit ASIC and Driver BoardsTable 4-2 Installing the Control Unit Mounting Box Continued Figure 4-15 Terminals and Connections between ASIC and Driver Board CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72X9 OEVA feedback X15 Charging relay output X6 DC terminal X29 Flow supervision inputTable 4-4 Terminals CH63 Connect to WL on Phase V/W driver boardLCX9000 Liquid-Cooled Drives User Manual Table 4-5 Terminals between Driver Boards CH64 and CH744-16 Connections between Power Unit ASIC and the Control Unit Figure 4-18 Remove Cover to Access Power UnitConnections with Round Cable Connections with Optical CableFigure 4-19 Optical Cable Adapter Board Table 4-6 Terminals on Adapter BoardSupply voltage 24Vin from power unit Control board connectionIndicators on the Keypad Display Chapter 5 - Menu InformationKeypad Operation Figure 5-1 Control Keypad and Drive Status IndicationsDrive Status Indicators Table 5-1 Drive Status IndicatorsControl Place Indicators Table 5-2 Control Place IndicatorsKeypad Pushbuttons Status LEDs Green - Green - RedTable 5-3 Status LEDs Green - Green - Red Text LinesTable 5-5 Button Descriptions LCX9000 Liquid-Cooled Drives User ManualFigure 5-3 Keypad Display Data Menu NavigationMonitor Figure 5-4 Keypad Navigation Chart LCX9000 Liquid-Cooled Drives User ManualMonitoring Menu M1 Figure 5-5 Monitoring MenuTable 5-6 Monitored Signals Parameter Menu M2Keypad Control Menu M3 Figure 5-6 Parameter Value Change ProcedureTable 5-7 Keypad Control Parameters, M3 Figure 5-7 Selection of Control Place Keypad Reference Selection of Control PlaceKeypad Direction Figure 5-8 Normal State, No Faults Active Faults Menu M4STOP Button Activated Fault Types Figure 5-9 Fault Display Table 5-8 Fault TypesFault Time Data Record Fault Type SymbolTable 5-9 Fault Time Recorded Data Fault History Menu M5Real Time Record Table 5-10 Real Time RecordFigure 5-10 Fault History Menu System Menu M6LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions5-15 LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions Continued5-16 Figure 5-11 Selection of Language Application Selection Selection of LanguageFigure 5-12 Change of Application Copy Parameters Parameter Sets S6.3.1Figure 5-13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad, S6.3.2Figure 5-14 Parameter Copy to Keypad Automatic Parameter Backup P6.3.4Download parameters to drive From keypad, S6.3.3 Figure 5-15 Parameter Comparison Parameter ComparisonP2.1.2= 20.0 Hz Figure 5-16 Password Setting Password S6.5.1Security Parameter Lock P6.5.2 Figure 5-17 Parameter LockingStart-Up Wizard P6.5.3 Figure 5-18 Activation of Start-Up WizardKeypad Settings Figure 5-20 Keypad Settings SubmenuDefault Page P6.6.1 Figure 5-21 Default Page FunctionDefault page in the operating menu P6.6.2 Timeout Time P6.6.3Figure 5-22 Timeout Time Setting Contrast Adjustment P6.6.4HMI Acknowledge Timeout P6.7.3 Hardware SettingsFigure 5-23 HMI Acknowledge Timeout Number of retries to receive HMI acknowledgement P6.7.4 System infoTotal Counters Table 5-12 Counter PagesTable 5-13 Resettable Counters Figure 5-24 Counter ResetTrip Counters Software S6.8.3Applications S6.8.4 Table 5-15 Applications Information PagesFigure 5-25 Applications Info Submenu Hardware S6.8.5Expander Boards S6.8.6 Figure 5-26 Expander Board Information MenusDebug Menu S6.8.7 Expander Board Menu M7Further Keypad Functions Expander Board ParametersTable 5-17 Expander Board Parameters Board OPTA1 Figure 5-27 Expander Board Information MenuSafety Precautions Chapter 6 - Start-UpSequence of Operation LCX9000 Liquid-Cooled Drives User Manual January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Appendix A - Fault Codes Table A-1 Fault CodesTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualLoad Test with Motor Table A-1 Fault Codes ContinuedDC Link Test without Motor January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Main Circuit and Control Diagrams Figure B-1 Main Circuit and Control Diagram, CH3Appendix B - Technical Reference JanuaryFigure B-2 Main Circuit and Control Diagram, CH4 Figure B-3 Main Circuit and Control Diagram, CH5January TermFigure B-4 Main Circuit and Control Diagram, CH61 Figure B-5 Main Circuit and Control Diagram, CH61, ControlJanuary MN04005001EFigure B-6 Main Circuit and Control Diagram, CH63, Module Figure B-7 Main Circuit and Control Diagram, CH63, ModuleJanuary VB00491Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-9 Main Circuit and Control Diagram, CH72LCX9000 Liquid-Cooled Drives User Manual JanuaryFigure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase ULCX9000 Liquid-Cooled Drives User Manual JanuaryFigure B-12 Main Circuit and Control Diagram, CH74, Control LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EFan Dimensions Figure B-13 Fan Mounting Pallet - Hot Dip Zinc CoatedFigure B-14 Fan Support JanuaryJanuary LCX9000 Liquid-Cooled Drives User ManualMN04005001E LCX9000 Liquid-Cooled Drives User Manual B-10January MN04005001EPage Company Information Eaton Electrical Inc2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04005001E/CPG January