User Manual January Supersedes September
LCX9000 Liquid-Cooled Drives
MN04005001E
Page
Important Notice - Please Read
Table of
CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONS
Contents
List of Figures
List of Figures Continued
List of Tables
Table A-1 Fault Codes
List of Tables Continued
Table 5-13 Resettable Counters
Table 5-11 System Menu Functions
Definitions and Symbols
Safety
Hazardous High Voltage
Warnings, Cautions and Notices
Warnings
Cautions
Grounding and Ground Fault Protection
Motor and Equipment Safety
Chapter 1 - Overview
Receiving and Inspection
L C X 0 1 6 A 0 - 4 A 2 B
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Technical Data
Maintenance
Storage and Shipping
LCX9000 Liquid-Cooled Drives User Manual
January
Figure 1-1 Liquid-Cooled Drive Principal Block Diagram
LCX9000 Liquid-Cooled Drives User Manual
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Power Ratings
Drives
Page
Page
Specifications
Table 1-4 Technical Information
LCX9000 Liquid-Cooled Drives User Manual
Table 1-4 Technical Information Continued
1-10
Mounting
Chapter 2 - Installation
Lifting the Drive
Drives Consisting of One Module
Liquid-Cooled Dimensions
Table 2-1 One-Module Drive Dimensions Mounting Base Included
Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3
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Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4
Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5
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LCX9000 Liquid-Cooled Drives User Manual
Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61
Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72
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Figure 2-7 Drive Mounted Inside Mounting Bracket
Table 2-2 Several Module Drive Dimensions Mounting Bracket Included
Drives Consisting of Several Modules
LCX9000 Liquid-Cooled Drives User Manual
LCX9000 Liquid-Cooled Drives User Manual
Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63
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Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00
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Bottom
Table 2-3 Drinking Water Chemical Specification
Cooling
Drinking Water Specification
Table 2-4 Drinking Water Quality Recommendations - Maximum Values
Table 2-5 Drinking Water Quality Recommendations - Desired Values
Table 2-6 Process Water Specification
Exchanger
Figure 2-10 Example of Cooling System
Heat
Figure 2-11 Example PI-Diagram of Cooling System and Connections
Table 2-7 Information About Cooling Agent and Its Circulation
Table 2-9 Coolant Volumes and Temperatures
Condensation
Figure 2-12 Safe Operating Conditions in Relation to Condensation
Figure 2-13 Aluminum Hose Adapters
Table 2-10 Liquid Connector Types All Pressure Values at Nominal Flow
Cooling System Connections
Figure 2-14 External Thread of Hose
Figure 2-15 Pressure Loss - CH6x
Pressure Losses Table 2-11 Pressure Losses - CH6x
Outflow Hoses and
LCX9000 Liquid-Cooled Drives User Manual
Table 2-12 Pressure Losses - CH7x
Figure 2-16 Pressure Loss - CH7x
The following main line hose materials are acceptable plastic PVC
Figure 2-17 Flow Switch Hose Connection, Fast Connector Electrical
Installation of Flow Switch
About Flow Switch Installation
Fast Connector Lock Screw, Cable Seal and Clamp
Figure 2-18 Direction of Coolant Circulation
External Cooling Fan for CH4
Drive Derating
Table 2-16 Input Choke Dimensioning, 6-Pulse Supply
Input Chokes
Figure 2-20 Example of Input Chokes for Liquid-Cooled
Installation of Input Choke
Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A
Sizes 87 - 145A and 590A
Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A
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LCX9000 Liquid-Cooled Drives User Manual
Table 2-18 Choke Dimensions Sizes 261 - 1150A
2-23
LCX9000 Liquid-Cooled Drives User Manual
Mains Cable
Chapter 3 - Power Wiring
Power Connections
Motor Cable
Cable Data
Table 3-1 Cable Types Required to Meet Standards
Table 3-2 Cable Sizes 400
Units with 12-pulse supply
Table 3-2 Cable Sizes 400 - 500V Continued
Units with 6-pulse supply
Three grounding terminals per mounting plate, see Page
LCX9000 Liquid-Cooled Drives User Manual
Table 3-3 Cable Sizes 525
Table 3-4 Tightening Torques of Bolts
See the tightening torques of bolts in Table
Fuse Sizes, Drives
Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives
Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives
Fuse information
The maximum length of the motor cables is 984 feet 300m
Cable Installation Instructions
4. If cable insulation checks are needed, see Page
Figure 3-1 Maximum Terminal Stresses
Installation Space
Figure 3-2 Installation Space
Cable Installation and the UL Standards
Grounding of Power Unit
Figure 3-3 Grounding Terminal on Mounting Plate
Cable and Motor Insulation Checks
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Chapter 4 - Control Wiring and Internal Connections
Figure 4-1 Control Board
Figure 4-2 Basic and Option Board Connections of the Control Board
Figure 4-3 Drives Connected in Parallel
See Figures 4-4 and
Control Board Power-Up
Figure 4-4 Connection of Control Board Cable from the Power Board
WRONG Terminal J1 Upper
CORRECT Terminal J2 Lower
Figure 4-5 Connection of Control Board Cable from the Power Board
Control Connections
Figure 4-6 I/O Terminals of the Two Basic Boards
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Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9
Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2
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Galvanic Isolation Barriers
Control Cables
Figure 4-9 Galvanic Isolation Barriers
Control Terminal Signals
Table 4-1 Control I/O Terminal Signals
Jumper Selections on the OPT-A9 Basic Board
Digital Input Signal Inversions
Figure 4-10 Positive/Negative Logic
Figure 4-11 Jumper Blocks on OPT-A9
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Figure 4-12 Jumper Selection for OPT-A9
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AI1 Mode
Control Unit Mounting Box
Installing the Control Unit Mounting Box
Figure 4-14 Control Unit Installed into the Mounting Box
Figure 4-13 Control Unit Mounting Box
Table 4-2 Installing the Control Unit Mounting Box
Table 4-2 Installing the Control Unit Mounting Box Continued
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Internal Connections
Connections between Power Unit ASIC and Driver Boards
Table 4-2 Installing the Control Unit Mounting Box Continued
X9 OEVA feedback X15 Charging relay output X6 DC terminal
Figure 4-15 Terminals and Connections between ASIC and Driver Board
CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72
X29 Flow supervision input
Table 4-4 Terminals CH63
Connect to WL on Phase V/W driver board
LCX9000 Liquid-Cooled Drives User Manual
Table 4-5 Terminals between Driver Boards CH64 and CH74
4-16
Connections with Round Cable
Connections between Power Unit ASIC and the Control Unit
Figure 4-18 Remove Cover to Access Power Unit
Connections with Optical Cable
Supply voltage 24Vin from power unit
Figure 4-19 Optical Cable Adapter Board
Table 4-6 Terminals on Adapter Board
Control board connection
Keypad Operation
Indicators on the Keypad Display
Chapter 5 - Menu Information
Figure 5-1 Control Keypad and Drive Status Indications
Control Place Indicators
Drive Status Indicators
Table 5-1 Drive Status Indicators
Table 5-2 Control Place Indicators
Table 5-3 Status LEDs Green - Green - Red
Keypad Pushbuttons
Status LEDs Green - Green - Red
Text Lines
Table 5-5 Button Descriptions
LCX9000 Liquid-Cooled Drives User Manual
Figure 5-3 Keypad Display Data
Menu Navigation
Monitor
Figure 5-4 Keypad Navigation Chart
LCX9000 Liquid-Cooled Drives User Manual
Monitoring Menu M1
Figure 5-5 Monitoring Menu
Table 5-6 Monitored Signals
Parameter Menu M2
Keypad Control Menu M3
Figure 5-6 Parameter Value Change Procedure
Table 5-7 Keypad Control Parameters, M3
Figure 5-7 Selection of Control Place Keypad Reference
Selection of Control Place
Keypad Direction
Figure 5-8 Normal State, No Faults
Active Faults Menu M4
STOP Button Activated
Fault Time Data Record
Fault Types
Figure 5-9 Fault Display Table 5-8 Fault Types
Fault Type Symbol
Real Time Record
Table 5-9 Fault Time Recorded Data
Fault History Menu M5
Table 5-10 Real Time Record
Figure 5-10 Fault History Menu
System Menu M6
LCX9000 Liquid-Cooled Drives User Manual
Table 5-11 System Menu Functions
5-15
LCX9000 Liquid-Cooled Drives User Manual
Table 5-11 System Menu Functions Continued
5-16
Figure 5-11 Selection of Language Application Selection
Selection of Language
Figure 5-12 Change of Application
Figure 5-13 Storing and Loading of Parameter Sets
Copy Parameters
Parameter Sets S6.3.1
Upload parameters to keypad To keypad, S6.3.2
Figure 5-14 Parameter Copy to Keypad
Automatic Parameter Backup P6.3.4
Download parameters to drive From keypad, S6.3.3
Figure 5-15 Parameter Comparison
Parameter Comparison
P2.1.2= 20.0 Hz
Figure 5-16 Password Setting
Password S6.5.1
Security
Start-Up Wizard P6.5.3
Parameter Lock P6.5.2
Figure 5-17 Parameter Locking
Figure 5-18 Activation of Start-Up Wizard
Default Page P6.6.1
Keypad Settings
Figure 5-20 Keypad Settings Submenu
Figure 5-21 Default Page Function
Figure 5-22 Timeout Time Setting
Default page in the operating menu P6.6.2
Timeout Time P6.6.3
Contrast Adjustment P6.6.4
HMI Acknowledge Timeout P6.7.3
Hardware Settings
Figure 5-23 HMI Acknowledge Timeout
Total Counters
Number of retries to receive HMI acknowledgement P6.7.4
System info
Table 5-12 Counter Pages
Trip Counters
Table 5-13 Resettable Counters
Figure 5-24 Counter Reset
Software S6.8.3
Figure 5-25 Applications Info Submenu
Applications S6.8.4
Table 5-15 Applications Information Pages
Hardware S6.8.5
Debug Menu S6.8.7
Expander Boards S6.8.6
Figure 5-26 Expander Board Information Menus
Expander Board Menu M7
Table 5-17 Expander Board Parameters Board OPTA1
Further Keypad Functions
Expander Board Parameters
Figure 5-27 Expander Board Information Menu
Safety Precautions
Chapter 6 - Start-Up
Sequence of Operation
LCX9000 Liquid-Cooled Drives User Manual
January
LCX9000 Liquid-Cooled Drives User Manual
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Appendix A - Fault Codes
Table A-1 Fault Codes
Table A-1 Fault Codes Continued
LCX9000 Liquid-Cooled Drives User Manual
Table A-1 Fault Codes Continued
LCX9000 Liquid-Cooled Drives User Manual
Load Test with Motor
Table A-1 Fault Codes Continued
DC Link Test without Motor
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Appendix B - Technical Reference
Main Circuit and Control Diagrams
Figure B-1 Main Circuit and Control Diagram, CH3
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January
Figure B-2 Main Circuit and Control Diagram, CH4
Figure B-3 Main Circuit and Control Diagram, CH5
Term
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Figure B-4 Main Circuit and Control Diagram, CH61
Figure B-5 Main Circuit and Control Diagram, CH61, Control
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Figure B-6 Main Circuit and Control Diagram, CH63, Module
Figure B-7 Main Circuit and Control Diagram, CH63, Module
VB00491
LCX9000 Liquid-Cooled Drives User Manual
Figure B-8 Main Circuit and Control Diagram, CH63, Control
Figure B-9 Main Circuit and Control Diagram, CH72
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Figure B-10 Main Circuit and Control Diagram, CH72, Control
Figure B-11 Main Circuit and Control Diagram, CH74, Phase U
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Figure B-12 Main Circuit and Control Diagram, CH74, Control
LCX9000 Liquid-Cooled Drives User Manual
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Figure B-14 Fan Support
Fan Dimensions
Figure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated
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Page
2007 Eaton Corporation All Rights Reserved Printed in USA
Company Information
Eaton Electrical Inc
Publication No. MN04005001E/CPG January
