Control Terminal Signals | J. T. Eaton LCX9000 manual

Control Terminal Signals

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Control Terminal Signals

Table 4-1: Control I/O Terminal Signals

Terminal			Signal	Technical Information

OPT-A9

1		+10 Vref	Reference voltage	Maximum current 10 mA
2		AI1+	Analog input,	Selection V or mA with jumper block X1 (see Page 4-9):
			voltage or current	Default:	0 to +10V (Ri = 200 kΩ)
					(-10V to 10V Joystick control, selected with a jumper)
					0 – 20 mA (Ri = 250 Ω)

3		GND/AI1–	Analog input common	Differential input if not connected to ground;
				Allows ±20V differential mode voltage to GND

4		AI2+	Analog input,	Selection V or mA with jumper block X2 (see Page 4-9):
			voltage or current	Default:	0 – 20 mA (Ri = 250 kΩ)
					0 – 10V (Ri = 200 kΩ)
					(-10V to 10V Joystick control, selected with a jumper)

5		GND/AI2–	Analog input common	Differential input if not connected to ground;
				Allows ±20V differential mode voltage to GND

6		24 Vout	24V auxiliary voltage	±15%, maximum current 250 mA
		(bidirectional)		Can also be used as external power backup for the control unit
				(and ﬁeldbus)

7		GND	I/O ground	Ground for reference and controls

8		DIN1	Digital input 1	Ri = min. 5kΩ
				18 – 30V = “1”
9		DIN2	Digital input 2	18 – 30V = “1”
9		DIN2	Digital input 2

10		DIN3	Digital input 3

11		CMA	Digital input common A for	Must be connected to GND or 24V of I/O terminal or to external
			DIN1, DIN2 and DIN3	24V or GND
				Selection with jumper block X3 (see Page 4-9):

12		24 Vout	24V auxiliary voltage	Same as terminal #6
		(bidirectional)
13		GND	I/O ground	Same as terminal #7

14		DIB4	Digital input 4	Ri = min. 5 kΩ
15		DIB5	Digital input 5

16		DIB6	Digital input 6

17		CMB	Digital input common B for	Must be connected to GND or 24V of I/O terminal or to external
			DIB4, DIB5 and DIB6	24V or GND
				Selection with jumper block X3 (see Page 4-9):

18		AO1+	Analog signal (+output)	Output signal range:
				Current 0(4) – 20 mA, RL max 500Ω or
19		AO1–	Analog output common	Current 0(4) – 20 mA, RL max 500Ω or
				Voltage 0 – 10V, RL >1kΩ
				Selection with jumper block X6 (see Page 4-9):
20		DO1	Open collector output	Maximum Uin = 48V DC
				Maximum current = 50 mA
OPT-A2

21		RO1/1	Relay output 1	Max. switching voltage		250V AC, 125V DC
				Max. switching current		8A/24V DC,
22		RO1/2		Max. switching current		8A/24V DC,
22		RO1/2				0.4A/250V DC

23		RO1/3
23		RO1/3		Min. switching load		5V/10 mA

24		RO2/1	Relay output 2	Max. switching voltage		250V AC, 125V DC
				Max. switching current		8A/24V DC,
25		RO2/2		Max. switching current		8A/24V DC,
25		RO2/2				0.4A/250V DC

26		RO2/3
26		RO2/3		Min. switching load		5V/10 mA

MN04005001E

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J. T. Eaton LCX9000 user manual Control Terminal Signals, 1 Control I/O Terminal Signals

Contents

MN04005001E LCX9000 Liquid-Cooled DrivesUser Manual January Supersedes September Page Important Notice - Please Read Contents CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSTable of List of Figures List of Figures Continued List of Tables Table 5-13 Resettable Counters List of Tables ContinuedTable A-1 Fault Codes Table 5-11 System Menu Functions Hazardous High Voltage SafetyDeﬁnitions and Symbols Warnings Warnings, Cautions and Notices Cautions Motor and Equipment Safety Grounding and Ground Fault Protection Receiving and Inspection Chapter 1 - Overview L C X 0 1 6 A 0 - 4 A 2 B Storage and Shipping MaintenanceTechnical Data LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram Drives Power RatingsPage Page Table 1-4 Technical Information Speciﬁcations 1-10 Table 1-4 Technical Information Continued Lifting the Drive Chapter 2 - InstallationMounting Table 2-1 One-Module Drive Dimensions Mounting Base Included Liquid-Cooled DimensionsDrives Consisting of One Module Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Bottom View Top View Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-7 Drive Mounted Inside Mounting Bracket Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 Bottom Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP006-Pulse Supply 12-Pulse Supply Drinking Water Speciﬁcation CoolingTable 2-3 Drinking Water Chemical Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum Values Table 2-6 Process Water Speciﬁcation Table 2-5 Drinking Water Quality Recommendations - Desired Values Heat Figure 2-10 Example of Cooling SystemExchanger Table 2-7 Information About Cooling Agent and Its Circulation Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-9 Coolant Volumes and Temperatures Figure 2-12 Safe Operating Conditions in Relation to Condensation Condensation Cooling System Connections Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowFigure 2-13 Aluminum Hose Adapters Figure 2-14 External Thread of Hose Outﬂow Hoses and Pressure Losses Table 2-11 Pressure Losses - CH6xFigure 2-15 Pressure Loss - CH6x Figure 2-16 Pressure Loss - CH7x Table 2-12 Pressure Losses - CH7xThe following main line hose materials are acceptable plastic PVC rubber EPDM only aluminium other stainless and acid-proof materials About Flow Switch Installation Installation of Flow SwitchFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Fast Connector Lock Screw, Cable Seal and Clamp External Cooling Fan for CH4 Figure 2-18 Direction of Coolant Circulation Drive Derating Input Chokes Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Installation of Input ChokeFigure 2-20 Example of Input Chokes for Liquid-Cooled Sizes 87 - 145A and 590A January Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A Table 2-18 Choke Dimensions Sizes 261 - 1150A LCX9000 Liquid-Cooled Drives User Manual Power Connections Chapter 3 - Power WiringMains Cable Motor Cable Table 3-2 Cable Sizes 400 Table 3-1 Cable Types Required to Meet StandardsCable Data Units with 6-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 12-pulse supply Three grounding terminals per mounting plate, see Page See the tightening torques of bolts in Table Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Fuse Sizes, Drives Fuse information Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives 4. If cable insulation checks are needed, see Page Cable Installation InstructionsThe maximum length of the motor cables is 984 feet 300m Figure 3-1 Maximum Terminal Stresses Figure 3-2 Installation Space Installation Space Figure 3-3 Grounding Terminal on Mounting Plate Grounding of Power UnitCable Installation and the UL Standards Cable and Motor Insulation Checks 3-12 Figure 4-1 Control Board Chapter 4 - Control Wiring and Internal Connections Figure 4-3 Drives Connected in Parallel Figure 4-2 Basic and Option Board Connections of the Control Board Figure 4-4 Connection of Control Board Cable from the Power Board Control Board Power-UpSee Figures 4-4 and WRONG Terminal J1 Upper Control Connections Figure 4-5 Connection of Control Board Cable from the Power BoardCORRECT Terminal J2 Lower Figure 4-6 I/O Terminals of the Two Basic Boards Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-9 Galvanic Isolation Barriers Control CablesGalvanic Isolation Barriers Table 4-1 Control I/O Terminal Signals Control Terminal Signals Figure 4-10 Positive/Negative Logic Digital Input Signal InversionsJumper Selections on the OPT-A9 Basic Board Figure 4-11 Jumper Blocks on OPT-A9 AI1 Mode Figure 4-12 Jumper Selection for OPT-A9AI2 Mode AO1 Mode Figure 4-14 Control Unit Installed into the Mounting Box Installing the Control Unit Mounting BoxControl Unit Mounting Box Figure 4-13 Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box January MN04005001E Table 4-2 Installing the Control Unit Mounting Box Continued Internal Connections Connections between Power Unit ASIC and Driver Boards CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 Figure 4-15 Terminals and Connections between ASIC and Driver BoardX9 OEVA feedback X15 Charging relay output X6 DC terminal X29 Flow supervision input Connect to WL on Phase V/W driver board Table 4-4 Terminals CH63 Table 4-5 Terminals between Driver Boards CH64 and CH74 Figure 4-18 Remove Cover to Access Power Unit Connections between Power Unit ASIC and the Control UnitConnections with Round Cable Connections with Optical Cable Table 4-6 Terminals on Adapter Board Figure 4-19 Optical Cable Adapter BoardSupply voltage 24Vin from power unit Control board connection Chapter 5 - Menu Information Indicators on the Keypad DisplayKeypad Operation Figure 5-1 Control Keypad and Drive Status Indications Table 5-1 Drive Status Indicators Drive Status IndicatorsControl Place Indicators Table 5-2 Control Place Indicators Status LEDs Green - Green - Red Keypad PushbuttonsTable 5-3 Status LEDs Green - Green - Red Text Lines Table 5-5 Button Descriptions Monitor Menu NavigationFigure 5-3 Keypad Display Data Figure 5-4 Keypad Navigation Chart Figure 5-5 Monitoring Menu Monitoring Menu M1 Parameter Menu M2 Table 5-6 Monitored Signals Table 5-7 Keypad Control Parameters, M3 Figure 5-6 Parameter Value Change ProcedureKeypad Control Menu M3 Keypad Direction Selection of Control PlaceFigure 5-7 Selection of Control Place Keypad Reference STOP Button Activated Active Faults Menu M4Figure 5-8 Normal State, No Faults Figure 5-9 Fault Display Table 5-8 Fault Types Fault TypesFault Time Data Record Fault Type Symbol Fault History Menu M5 Table 5-9 Fault Time Recorded DataReal Time Record Table 5-10 Real Time Record System Menu M6 Figure 5-10 Fault History Menu Table 5-11 System Menu Functions 5-16 Table 5-11 System Menu Functions Continued Figure 5-12 Change of Application Selection of LanguageFigure 5-11 Selection of Language Application Selection Parameter Sets S6.3.1 Copy ParametersFigure 5-13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad, S6.3.2 Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.4Figure 5-14 Parameter Copy to Keypad P2.1.2= 20.0 Hz Parameter ComparisonFigure 5-15 Parameter Comparison Security Password S6.5.1Figure 5-16 Password Setting Figure 5-17 Parameter Locking Parameter Lock P6.5.2Start-Up Wizard P6.5.3 Figure 5-18 Activation of Start-Up Wizard Figure 5-20 Keypad Settings Submenu Keypad SettingsDefault Page P6.6.1 Figure 5-21 Default Page Function Timeout Time P6.6.3 Default page in the operating menu P6.6.2Figure 5-22 Timeout Time Setting Contrast Adjustment P6.6.4 Figure 5-23 HMI Acknowledge Timeout Hardware SettingsHMI Acknowledge Timeout P6.7.3 System info Number of retries to receive HMI acknowledgement P6.7.4Total Counters Table 5-12 Counter Pages Figure 5-24 Counter Reset Table 5-13 Resettable CountersTrip Counters Software S6.8.3 Table 5-15 Applications Information Pages Applications S6.8.4Figure 5-25 Applications Info Submenu Hardware S6.8.5 Figure 5-26 Expander Board Information Menus Expander Boards S6.8.6Debug Menu S6.8.7 Expander Board Menu M7 Expander Board Parameters Further Keypad FunctionsTable 5-17 Expander Board Parameters Board OPTA1 Figure 5-27 Expander Board Information Menu Chapter 6 - Start-Up Safety Precautions Sequence of Operation Page MN04005001E Table A-1 Fault Codes Appendix A - Fault Codes Table A-1 Fault Codes Continued Table A-1 Fault Codes Continued Load Test with Motor DC Link Test without Motor MN04005001E Appendix B - Technical Reference Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 Figure B-3 Main Circuit and Control Diagram, CH5 Figure B-2 Main Circuit and Control Diagram, CH4Term ATerm Figure B-5 Main Circuit and Control Diagram, CH61, Control Figure B-4 Main Circuit and Control Diagram, CH61SPF1 H8...H13 VB00491 Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module Figure B-9 Main Circuit and Control Diagram, CH72 Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase U Figure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-12 Main Circuit and Control Diagram, CH74, Control Figure B-14 Fan Support Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated MN04005001E B-10 Page Eaton Electrical Inc Company Information2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04005001E/CPG January