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J. T. Eaton Table A-1 Fault Codes Continued, LCX9000 Liquid-Cooled Drives User Manual

Models: LCX9000

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Table A-1: Fault Codes (Continued)

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Table A-1: Fault Codes (Continued)

Fault
Code	Fault	Possible Cause	Solution


29	Thermistor fault	The thermistor input of option board	Check motor cooling and loading
		has detected increase of the motor	Check thermistor connection
		temperature.	(If thermistor input of the option
			board is not in use, it has to be short
			circuited)

31	IGBT temperature	IGBT Inverter Bridge	Check loading.
	(hardware)	overtemperature protection has	Check motor size.
		detected too high a short term
		overload current.

34	CAN bus	Sent message not acknowledged.	Ensure that there is another device
	communication		on the bus with the same
			conﬁguration.

36	Control unit	Control Unit can not control Power	Change control unit.
		Unit and vice versa.

37	Device change	• option board or control unit	Reset
	(same type)	changed.	Note: No fault time data record!
		• same type of board or same
		power rating of drive

38	Device added	• option board or drive added.	Reset
	(same type)	• drive of same power rating or	Note: No fault time data record!
		same type of board added

39	Device removed	• option board removed	Reset
		• drive removed	Note: No fault time data record!
40	Device unknown	Unknown option board or drive.	Contact your Cutler-Hammer
			distributor.

41	IGBT temperature	IGBT Inverter Bridge	Check loading.
		overtemperature protection has	Check motor size.
		detected too high a short term
		overload current.

42	Brake resistor	Brake resistor overtemperature	Set the deceleration time longer.
	overtemperature	protection has detected too heavy	Use external brake resistor.
		braking.

43	Encoder fault	Note: the exceptional fault data	Check encoder channel connections.
		record, see Page 5-12. Additional	Check the encoder board.
		codes:
		1 = Encoder 1 channel A is missing
		2 = Encoder 1 channel B is missing
		3 = Both encoder 1 channels are
		missing
		4 = Encoder reversed

44	Device changed	• option board or control unit	Reset.
	(different type)	changed	Note: No Fault Time Data Record is
		• option board of different type or	made.
		different power rating of drive	Note: Application parameter values
			restored to default.

Programmable.
“A” faults only.

MN04005001E

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J. T. Eaton user manual Table A-1 Fault Codes Continued, LCX9000 Liquid-Cooled Drives User Manual

Contents

MN04005001E LCX9000 Liquid-Cooled DrivesUser Manual January Supersedes September Page Important Notice - Please Read Contents CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSTable of List of Figures List of Figures Continued List of Tables Table 5-13 Resettable Counters List of Tables ContinuedTable A-1 Fault Codes Table 5-11 System Menu FunctionsHazardous High Voltage SafetyDeﬁnitions and Symbols Warnings Warnings, Cautions and NoticesCautions Motor and Equipment Safety Grounding and Ground Fault ProtectionReceiving and Inspection Chapter 1 - OverviewJanuary L C X 0 1 6 A 0 - 4 A 2 BStorage and Shipping MaintenanceTechnical Data LCX9000 Liquid-Cooled Drives User Manual LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block DiagramJanuary MN04005001EDrives Power RatingsPage Page Table 1-4 Technical Information Speciﬁcations1-10 Table 1-4 Technical Information ContinuedLCX9000 Liquid-Cooled Drives User Manual Lifting the Drive Chapter 2 - InstallationMounting Table 2-1 One-Module Drive Dimensions Mounting Base Included Liquid-Cooled DimensionsDrives Consisting of One Module Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4January MN04005001EFigure 2-6 LCX9000 Liquid-Cooled Drive, CH72 Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61LCX9000 Liquid-Cooled Drives User Manual JanuaryDrives Consisting of Several Modules Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedFigure 2-7 Drive Mounted Inside Mounting Bracket LCX9000 Liquid-Cooled Drives User ManualJanuary Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63LCX9000 Liquid-Cooled Drives User Manual January Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00MN04005001E BottomDrinking Water Speciﬁcation CoolingTable 2-3 Drinking Water Chemical Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum ValuesTable 2-6 Process Water Speciﬁcation Table 2-5 Drinking Water Quality Recommendations - Desired ValuesHeat Figure 2-10 Example of Cooling SystemExchanger Table 2-7 Information About Cooling Agent and Its Circulation Figure 2-11 Example PI-Diagram of Cooling System and ConnectionsTable 2-9 Coolant Volumes and Temperatures Figure 2-12 Safe Operating Conditions in Relation to Condensation CondensationCooling System Connections Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowFigure 2-13 Aluminum Hose Adapters Figure 2-14 External Thread of HoseOutﬂow Hoses and Pressure Losses Table 2-11 Pressure Losses - CH6xFigure 2-15 Pressure Loss - CH6x Figure 2-16 Pressure Loss - CH7x Table 2-12 Pressure Losses - CH7xLCX9000 Liquid-Cooled Drives User Manual The following main line hose materials are acceptable plastic PVCAbout Flow Switch Installation Installation of Flow SwitchFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Fast Connector Lock Screw, Cable Seal and ClampExternal Cooling Fan for CH4 Figure 2-18 Direction of Coolant CirculationDrive Derating Input Chokes Table 2-16 Input Choke Dimensioning, 6-Pulse SupplyFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Installation of Input ChokeFigure 2-20 Example of Input Chokes for Liquid-Cooled Sizes 87 - 145A and 590AJanuary Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A2-23 Table 2-18 Choke Dimensions Sizes 261 - 1150ALCX9000 Liquid-Cooled Drives User Manual LCX9000 Liquid-Cooled Drives User Manual Power Connections Chapter 3 - Power WiringMains Cable Motor CableTable 3-2 Cable Sizes 400 Table 3-1 Cable Types Required to Meet StandardsCable Data Units with 6-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 12-pulse supply Three grounding terminals per mounting plate, see PageTable 3-4 Tightening Torques of Bolts Table 3-3 Cable Sizes 525LCX9000 Liquid-Cooled Drives User Manual See the tightening torques of bolts in TableTable 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Fuse Sizes, DrivesFuse information Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives4. If cable insulation checks are needed, see Page Cable Installation InstructionsThe maximum length of the motor cables is 984 feet 300m Figure 3-1 Maximum Terminal Stresses Figure 3-2 Installation Space Installation SpaceFigure 3-3 Grounding Terminal on Mounting Plate Grounding of Power UnitCable Installation and the UL Standards Cable and Motor Insulation Checks 3-12 LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EFigure 4-1 Control Board Chapter 4 - Control Wiring and Internal ConnectionsFigure 4-3 Drives Connected in Parallel Figure 4-2 Basic and Option Board Connections of the Control BoardFigure 4-4 Connection of Control Board Cable from the Power Board Control Board Power-UpSee Figures 4-4 and WRONG Terminal J1 UpperControl Connections Figure 4-5 Connection of Control Board Cable from the Power BoardCORRECT Terminal J2 Lower Figure 4-6 I/O Terminals of the Two Basic BoardsFigure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9January MN04005001EFigure 4-9 Galvanic Isolation Barriers Control CablesGalvanic Isolation Barriers Table 4-1 Control I/O Terminal Signals Control Terminal SignalsFigure 4-10 Positive/Negative Logic Digital Input Signal InversionsJumper Selections on the OPT-A9 Basic Board Figure 4-11 Jumper Blocks on OPT-A9January Figure 4-12 Jumper Selection for OPT-A9MN04005001E AI1 ModeFigure 4-14 Control Unit Installed into the Mounting Box Installing the Control Unit Mounting BoxControl Unit Mounting Box Figure 4-13 Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box January MN04005001E Table 4-2 Installing the Control Unit Mounting Box ContinuedTable 4-2 Installing the Control Unit Mounting Box Continued Connections between Power Unit ASIC and Driver BoardsInternal Connections CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 Figure 4-15 Terminals and Connections between ASIC and Driver BoardX9 OEVA feedback X15 Charging relay output X6 DC terminal X29 Flow supervision inputConnect to WL on Phase V/W driver board Table 4-4 Terminals CH634-16 Table 4-5 Terminals between Driver Boards CH64 and CH74LCX9000 Liquid-Cooled Drives User Manual Figure 4-18 Remove Cover to Access Power Unit Connections between Power Unit ASIC and the Control UnitConnections with Round Cable Connections with Optical CableTable 4-6 Terminals on Adapter Board Figure 4-19 Optical Cable Adapter BoardSupply voltage 24Vin from power unit Control board connectionChapter 5 - Menu Information Indicators on the Keypad DisplayKeypad Operation Figure 5-1 Control Keypad and Drive Status IndicationsTable 5-1 Drive Status Indicators Drive Status IndicatorsControl Place Indicators Table 5-2 Control Place IndicatorsStatus LEDs Green - Green - Red Keypad PushbuttonsTable 5-3 Status LEDs Green - Green - Red Text LinesLCX9000 Liquid-Cooled Drives User Manual Table 5-5 Button DescriptionsMonitor Menu NavigationFigure 5-3 Keypad Display Data LCX9000 Liquid-Cooled Drives User Manual Figure 5-4 Keypad Navigation ChartFigure 5-5 Monitoring Menu Monitoring Menu M1Parameter Menu M2 Table 5-6 Monitored SignalsTable 5-7 Keypad Control Parameters, M3 Figure 5-6 Parameter Value Change ProcedureKeypad Control Menu M3 Keypad Direction Selection of Control PlaceFigure 5-7 Selection of Control Place Keypad Reference STOP Button Activated Active Faults Menu M4Figure 5-8 Normal State, No Faults Figure 5-9 Fault Display Table 5-8 Fault Types Fault TypesFault Time Data Record Fault Type SymbolFault History Menu M5 Table 5-9 Fault Time Recorded DataReal Time Record Table 5-10 Real Time RecordSystem Menu M6 Figure 5-10 Fault History Menu5-15 Table 5-11 System Menu FunctionsLCX9000 Liquid-Cooled Drives User Manual 5-16 Table 5-11 System Menu Functions ContinuedLCX9000 Liquid-Cooled Drives User Manual Figure 5-12 Change of Application Selection of LanguageFigure 5-11 Selection of Language Application Selection Parameter Sets S6.3.1 Copy ParametersFigure 5-13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad, S6.3.2Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.4Figure 5-14 Parameter Copy to Keypad P2.1.2= 20.0 Hz Parameter ComparisonFigure 5-15 Parameter Comparison Security Password S6.5.1Figure 5-16 Password Setting Figure 5-17 Parameter Locking Parameter Lock P6.5.2Start-Up Wizard P6.5.3 Figure 5-18 Activation of Start-Up WizardFigure 5-20 Keypad Settings Submenu Keypad SettingsDefault Page P6.6.1 Figure 5-21 Default Page FunctionTimeout Time P6.6.3 Default page in the operating menu P6.6.2Figure 5-22 Timeout Time Setting Contrast Adjustment P6.6.4Figure 5-23 HMI Acknowledge Timeout Hardware SettingsHMI Acknowledge Timeout P6.7.3 System info Number of retries to receive HMI acknowledgement P6.7.4Total Counters Table 5-12 Counter PagesFigure 5-24 Counter Reset Table 5-13 Resettable CountersTrip Counters Software S6.8.3Table 5-15 Applications Information Pages Applications S6.8.4Figure 5-25 Applications Info Submenu Hardware S6.8.5Figure 5-26 Expander Board Information Menus Expander Boards S6.8.6Debug Menu S6.8.7 Expander Board Menu M7Expander Board Parameters Further Keypad FunctionsTable 5-17 Expander Board Parameters Board OPTA1 Figure 5-27 Expander Board Information MenuChapter 6 - Start-Up Safety PrecautionsSequence of Operation LCX9000 Liquid-Cooled Drives User Manual MN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary Table A-1 Fault Codes Appendix A - Fault CodesLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedTable A-1 Fault Codes Continued Load Test with MotorDC Link Test without Motor MN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary Figure B-1 Main Circuit and Control Diagram, CH3 Main Circuit and Control DiagramsAppendix B - Technical Reference JanuaryFigure B-3 Main Circuit and Control Diagram, CH5 Figure B-2 Main Circuit and Control Diagram, CH4January TermFigure B-5 Main Circuit and Control Diagram, CH61, Control Figure B-4 Main Circuit and Control Diagram, CH61January MN04005001EFigure B-7 Main Circuit and Control Diagram, CH63, Module Figure B-6 Main Circuit and Control Diagram, CH63, ModuleJanuary VB00491Figure B-9 Main Circuit and Control Diagram, CH72 Figure B-8 Main Circuit and Control Diagram, CH63, ControlLCX9000 Liquid-Cooled Drives User Manual JanuaryFigure B-11 Main Circuit and Control Diagram, CH74, Phase U Figure B-10 Main Circuit and Control Diagram, CH72, ControlLCX9000 Liquid-Cooled Drives User Manual JanuaryLCX9000 Liquid-Cooled Drives User Manual Figure B-12 Main Circuit and Control Diagram, CH74, ControlJanuary MN04005001EFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated Fan DimensionsFigure B-14 Fan Support JanuaryMN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary B-10 LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EPage Eaton Electrical Inc Company Information2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04005001E/CPG January