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J. T. Eaton 4 Technical Information Continued, LCX9000 Liquid-Cooled Drives User Manual, 1-10

Models: LCX9000

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Table 1-4: Technical Information (Continued)

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Table 1-4: Technical Information (Continued)

Description	Speciﬁcation
EMC
Immunity	Fulﬁls all EMC immunity requirements
Emissions	EMC level N; EMC level T for IT networks
Safety
Approvals	EN50178, EN60204-1, CE, UL, CUL, FI, GOST R,
	(see unit nameplate for more detailed approvals)
Safe disable board	The drive is equipped with OPTAF board for prevention of torque on
	motor shaft. Standards: EN954-1, cat. 3 (hardware disable); BGIA
	(Safe Disable Function).
Control connections (apply to boards OPT-A1, OPT-A2 and OPT-A3)
Analog input voltage	0 to +10V, Ri = 200kΩ, (-10V to +10V joystick control)
	Resolution 0.1%, accuracy ±1%
Analog input current	0(4) – 20 mA, Ri = 250Ω differential
Digital inputs (6)	Positive or negative logic; 18 – 24V DC
Auxiliary voltage	+24V, ±10%, max volt. ripple <100 mVrms; max. 250 mA
	Dimensioning: max. 1000 mA/control box
	1A external fuse required (no internal short-circuit protection on the
	control board)
Output reference voltage	+10V, +3%, max. load 10 mA
Analog output	0(4) – 20 mA; RL max. 500Ω; Resolution 10 bit; Accuracy ±2%
Digital outputs	Open collector output, 50 mA/48V
Relay outputs	2 programmable change-over relay outputs
	Switching capacity: 24V DC/8A, 250V AC/8A, 125V DC/.4A
	Min. switching load: 5V/10 mA
Protections
Overvoltage trip limit	480V: 911V; 575V: 1200V (all VDC)
Undervoltage trip limit	480V: 333V; 575V: 461V (all VDC)
Ground fault protection	In case of ground fault in motor or motor cable, only the drive is
	protected
Mains supervision	Trips if any of the input phases is missing
Motor phase supervision	Trips if any of the output phases is missing
Unit overtemperature protection	Alarm limit: 149°F (65°C) (heatsink); 158°F (70°C) (circuit boards)
	Trip limit: 158°F (70°C) (heatsink); 185°F (85°C) (circuit boards)
Overcurrent protection	Yes
Motor overload protection	Yes
Motor stall protection	Yes
Motor underload protection	Yes
Short-circuit protection of +24V	Yes
and +10V reference voltages
Liquid Cooling
Allowed cooling agents	Drinking water (see speciﬁcation on Page 2-7)
	Water-glycol mixture
	See derating speciﬁcations on Page 2-19
Volume	See Page 2-11.
Temperature of cooling agent	32 – 86°F (0 – 30°C) (Ith)(input); 86 – 149°F (30 – 65°C): derating
	required, see Page 2-19.
	Max. temperature rise during circulation max. 41°F (5°C)
	No condensation allowed. See Pages 2-13.
Cooling agent ﬂow rates	See Table 2-7.
System max. working pressure	87 psi
System max. peak pressure	580 psi
Pressure loss (at nominal ﬂow)	Varies according to size. See Table 2-10.

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MN04005001E

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J. T. Eaton user manual 4 Technical Information Continued, LCX9000 Liquid-Cooled Drives User Manual, 1-10

Contents

User Manual January Supersedes September LCX9000 Liquid-Cooled DrivesMN04005001E Page Important Notice - Please Read Table of CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSContents List of Figures List of Figures Continued List of Tables Table A-1 Fault Codes List of Tables ContinuedTable 5-13 Resettable Counters Table 5-11 System Menu FunctionsDeﬁnitions and Symbols SafetyHazardous High Voltage Warnings, Cautions and Notices WarningsCautions Grounding and Ground Fault Protection Motor and Equipment SafetyChapter 1 - Overview Receiving and InspectionL C X 0 1 6 A 0 - 4 A 2 B JanuaryTechnical Data MaintenanceStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual January Figure 1-1 Liquid-Cooled Drive Principal Block DiagramLCX9000 Liquid-Cooled Drives User Manual MN04005001EPower Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical InformationLCX9000 Liquid-Cooled Drives User Manual Table 1-4 Technical Information Continued1-10 Mounting Chapter 2 - InstallationLifting the Drive Drives Consisting of One Module Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3January Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 MN04005001ELCX9000 Liquid-Cooled Drives User Manual Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 JanuaryFigure 2-7 Drive Mounted Inside Mounting Bracket Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules LCX9000 Liquid-Cooled Drives User ManualLCX9000 Liquid-Cooled Drives User Manual Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63January MN04005001E Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00January BottomTable 2-3 Drinking Water Chemical Speciﬁcation CoolingDrinking Water Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum ValuesTable 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water SpeciﬁcationExchanger Figure 2-10 Example of Cooling SystemHeat Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its CirculationTable 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to CondensationFigure 2-13 Aluminum Hose Adapters Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-14 External Thread of HoseFigure 2-15 Pressure Loss - CH6x Pressure Losses Table 2-11 Pressure Losses - CH6xOutﬂow Hoses and LCX9000 Liquid-Cooled Drives User Manual Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x The following main line hose materials are acceptable plastic PVCFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Installation of Flow SwitchAbout Flow Switch Installation Fast Connector Lock Screw, Cable Seal and ClampFigure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input ChokesFigure 2-20 Example of Input Chokes for Liquid-Cooled Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Sizes 87 - 145A and 590ATable 2-17 Choke Dimensions Sizes 23 - 145A and 590A JanuaryLCX9000 Liquid-Cooled Drives User Manual Table 2-18 Choke Dimensions Sizes 261 - 1150A2-23 LCX9000 Liquid-Cooled Drives User Manual Mains Cable Chapter 3 - Power WiringPower Connections Motor CableCable Data Table 3-1 Cable Types Required to Meet StandardsTable 3-2 Cable Sizes 400 Units with 12-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Three grounding terminals per mounting plate, see PageLCX9000 Liquid-Cooled Drives User Manual Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts See the tightening torques of bolts in TableFuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V DrivesTable 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse informationThe maximum length of the motor cables is 984 feet 300m Cable Installation Instructions4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation SpaceCable Installation and the UL Standards Grounding of Power UnitFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks January LCX9000 Liquid-Cooled Drives User Manual3-12 MN04005001EChapter 4 - Control Wiring and Internal Connections Figure 4-1 Control BoardFigure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in ParallelSee Figures 4-4 and Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 UpperCORRECT Terminal J2 Lower Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections Figure 4-6 I/O Terminals of the Two Basic BoardsJanuary Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 MN04005001EGalvanic Isolation Barriers Control CablesFigure 4-9 Galvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal SignalsJumper Selections on the OPT-A9 Basic Board Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Figure 4-11 Jumper Blocks on OPT-A9MN04005001E Figure 4-12 Jumper Selection for OPT-A9January AI1 ModeControl Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Figure 4-13 Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001EInternal Connections Connections between Power Unit ASIC and Driver BoardsTable 4-2 Installing the Control Unit Mounting Box Continued X9 OEVA feedback X15 Charging relay output X6 DC terminal Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X29 Flow supervision inputTable 4-4 Terminals CH63 Connect to WL on Phase V/W driver boardLCX9000 Liquid-Cooled Drives User Manual Table 4-5 Terminals between Driver Boards CH64 and CH744-16 Connections with Round Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Optical CableSupply voltage 24Vin from power unit Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Control board connectionKeypad Operation Indicators on the Keypad DisplayChapter 5 - Menu Information Figure 5-1 Control Keypad and Drive Status IndicationsControl Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Table 5-2 Control Place IndicatorsTable 5-3 Status LEDs Green - Green - Red Keypad PushbuttonsStatus LEDs Green - Green - Red Text LinesTable 5-5 Button Descriptions LCX9000 Liquid-Cooled Drives User ManualFigure 5-3 Keypad Display Data Menu NavigationMonitor Figure 5-4 Keypad Navigation Chart LCX9000 Liquid-Cooled Drives User ManualMonitoring Menu M1 Figure 5-5 Monitoring MenuTable 5-6 Monitored Signals Parameter Menu M2Keypad Control Menu M3 Figure 5-6 Parameter Value Change ProcedureTable 5-7 Keypad Control Parameters, M3 Figure 5-7 Selection of Control Place Keypad Reference Selection of Control PlaceKeypad Direction Figure 5-8 Normal State, No Faults Active Faults Menu M4STOP Button Activated Fault Time Data Record Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Type SymbolReal Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Table 5-10 Real Time RecordFigure 5-10 Fault History Menu System Menu M6LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions5-15 LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions Continued5-16 Figure 5-11 Selection of Language Application Selection Selection of LanguageFigure 5-12 Change of Application Figure 5-13 Storing and Loading of Parameter Sets Copy ParametersParameter Sets S6.3.1 Upload parameters to keypad To keypad, S6.3.2Figure 5-14 Parameter Copy to Keypad Automatic Parameter Backup P6.3.4Download parameters to drive From keypad, S6.3.3 Figure 5-15 Parameter Comparison Parameter ComparisonP2.1.2= 20.0 Hz Figure 5-16 Password Setting Password S6.5.1Security Start-Up Wizard P6.5.3 Parameter Lock P6.5.2Figure 5-17 Parameter Locking Figure 5-18 Activation of Start-Up WizardDefault Page P6.6.1 Keypad SettingsFigure 5-20 Keypad Settings Submenu Figure 5-21 Default Page FunctionFigure 5-22 Timeout Time Setting Default page in the operating menu P6.6.2Timeout Time P6.6.3 Contrast Adjustment P6.6.4HMI Acknowledge Timeout P6.7.3 Hardware SettingsFigure 5-23 HMI Acknowledge Timeout Total Counters Number of retries to receive HMI acknowledgement P6.7.4System info Table 5-12 Counter PagesTrip Counters Table 5-13 Resettable CountersFigure 5-24 Counter Reset Software S6.8.3Figure 5-25 Applications Info Submenu Applications S6.8.4Table 5-15 Applications Information Pages Hardware S6.8.5Debug Menu S6.8.7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Expander Board Menu M7Table 5-17 Expander Board Parameters Board OPTA1 Further Keypad FunctionsExpander Board Parameters Figure 5-27 Expander Board Information MenuSafety Precautions Chapter 6 - Start-UpSequence of Operation LCX9000 Liquid-Cooled Drives User Manual January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Appendix A - Fault Codes Table A-1 Fault CodesTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualLoad Test with Motor Table A-1 Fault Codes ContinuedDC Link Test without Motor January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Appendix B - Technical Reference Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 JanuaryJanuary Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 TermJanuary Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control MN04005001EJanuary Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module VB00491LCX9000 Liquid-Cooled Drives User Manual Figure B-8 Main Circuit and Control Diagram, CH63, ControlFigure B-9 Main Circuit and Control Diagram, CH72 JanuaryLCX9000 Liquid-Cooled Drives User Manual Figure B-10 Main Circuit and Control Diagram, CH72, ControlFigure B-11 Main Circuit and Control Diagram, CH74, Phase U JanuaryJanuary Figure B-12 Main Circuit and Control Diagram, CH74, ControlLCX9000 Liquid-Cooled Drives User Manual MN04005001EFigure B-14 Fan Support Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated JanuaryJanuary LCX9000 Liquid-Cooled Drives User ManualMN04005001E January LCX9000 Liquid-Cooled Drives User ManualB-10 MN04005001EPage 2007 Eaton Corporation All Rights Reserved Printed in USA Company InformationEaton Electrical Inc Publication No. MN04005001E/CPG January