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J. T. Eaton LCX9000 user manual 3 Cable Sizes 525, 4 Tightening Torques of Bolts

Models: LCX9000

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Table 3-3: Cable Sizes 525 – 690V

LCX9000 Liquid-Cooled Drives User Manual

						January 2007
Table 3-3: Cable Sizes 525 – 690V

			Mains and	Terminal Cable Size
			Mains and
	Catalog		Motor Cable	Main Terminal	Ground Terminal	Max. Number of
Chassis	Number	Ith	Cu (mm2)	(mm2), Max.	(mm2)	Cables/Bolt Size

CH61	LCX170A0-5	170	3x95+50	185 Cu/Al	25 – 95	2/M12

	LCX208A0-5	208	3x150+70	185 Cu/Al	25 – 95	2/M12

	LCX261A0-5	261	3x185+95	185 Cu/Al 2	25 – 95	2/M12

CH62/72	LCX325A0-5	325	2x(3x95+50)		25 – 185	4/M12

	LCX385A0-5	385	2x(3x120+70)		25 – 185	4/M12

	LCX416A0-5	416	2x(3x150+70)		25 – 185	4/M12

	LCX460A0-5	460	2x(3x185+95)		25 – 185	4/M12

	LCX502A0-5	502	2x(3x185+95)		25 – 185	4/M12

CH63	LCX590A0-5	590	3x(3x150+70)			8/M12

	LCX650A0-5	650	3x(3x150+70)			8/M12

	LCX750A0-5	750	3x(3x185+95)			8/M12

CH74	LCX820A0-5	820	4x(3x150+70)			4/M12

	LCX920A0-5	920	4x(3x185+95)			4/M12

	LCXH10A0-5	1030	4x(3x185+95)			4/M12

	LCXH11A0-5	1180	5x(3x185+95)			4/M12

	LCXH13A0-5	1300	5x(3x185+95)			4/M12

	LCXH15A0-5	1500	6x(3x185+95)			4/M12

Due to insufﬁcient number of terminal bolt connections for required number of cables, the cabinet must be equipped with an external ﬂexible cable connection block at both mains and motor ends if stiff cable type is used. See also Page 3-7, Step 5. Number of bolt connections = 4.

Three grounding terminals per mounting plate, see Page 3-10.

See the tightening torques of bolts in Table 3-4.

Table 3-4: Tightening Torques of Bolts

	Tightening Torque in in-lb	Max. Inward Thread Length
Bolt	(Nm)	(mm)


M8	177 (20)	10

M10	354 (40)	22

M12	620 (70)	22

We recommend a low-impedance grounding of the motor cable shield for better performance.

Because of several possible cable installations and environmental conditions, it is very important to consider local regulations and the IEC/EN standards.

3-4

For more information visit: www.EatonElectrical.com

MN04005001E

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J. T. Eaton user manual 3 Cable Sizes 525, 4 Tightening Torques of Bolts, LCX9000 Liquid-Cooled Drives User Manual

Contents

MN04005001E LCX9000 Liquid-Cooled DrivesUser Manual January Supersedes September Page Important Notice - Please Read Contents CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSTable of List of Figures List of Figures Continued List of Tables Table A-1 Fault Codes List of Tables ContinuedTable 5-13 Resettable Counters Table 5-11 System Menu FunctionsHazardous High Voltage SafetyDeﬁnitions and Symbols Warnings, Cautions and Notices WarningsCautions Grounding and Ground Fault Protection Motor and Equipment SafetyChapter 1 - Overview Receiving and InspectionL C X 0 1 6 A 0 - 4 A 2 B JanuaryStorage and Shipping MaintenanceTechnical Data LCX9000 Liquid-Cooled Drives User Manual January Figure 1-1 Liquid-Cooled Drive Principal Block DiagramLCX9000 Liquid-Cooled Drives User Manual MN04005001EPower Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical Information1-10 Table 1-4 Technical Information ContinuedLCX9000 Liquid-Cooled Drives User Manual Lifting the Drive Chapter 2 - InstallationMounting Drives Consisting of One Module Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3January Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 MN04005001ELCX9000 Liquid-Cooled Drives User Manual Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 JanuaryFigure 2-7 Drive Mounted Inside Mounting Bracket Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules LCX9000 Liquid-Cooled Drives User ManualJanuary Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63LCX9000 Liquid-Cooled Drives User Manual MN04005001E Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00January BottomTable 2-3 Drinking Water Chemical Speciﬁcation CoolingDrinking Water Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum ValuesTable 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water SpeciﬁcationHeat Figure 2-10 Example of Cooling SystemExchanger Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its CirculationTable 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to CondensationFigure 2-13 Aluminum Hose Adapters Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-14 External Thread of HoseOutﬂow Hoses and Pressure Losses Table 2-11 Pressure Losses - CH6xFigure 2-15 Pressure Loss - CH6x LCX9000 Liquid-Cooled Drives User Manual Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x The following main line hose materials are acceptable plastic PVCFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Installation of Flow SwitchAbout Flow Switch Installation Fast Connector Lock Screw, Cable Seal and ClampFigure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input ChokesFigure 2-20 Example of Input Chokes for Liquid-Cooled Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Sizes 87 - 145A and 590ATable 2-17 Choke Dimensions Sizes 23 - 145A and 590A January2-23 Table 2-18 Choke Dimensions Sizes 261 - 1150ALCX9000 Liquid-Cooled Drives User Manual LCX9000 Liquid-Cooled Drives User Manual Mains Cable Chapter 3 - Power WiringPower Connections Motor CableTable 3-2 Cable Sizes 400 Table 3-1 Cable Types Required to Meet StandardsCable Data Units with 12-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Three grounding terminals per mounting plate, see PageLCX9000 Liquid-Cooled Drives User Manual Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts See the tightening torques of bolts in TableFuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V DrivesTable 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse information4. If cable insulation checks are needed, see Page Cable Installation InstructionsThe maximum length of the motor cables is 984 feet 300m Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation SpaceFigure 3-3 Grounding Terminal on Mounting Plate Grounding of Power UnitCable Installation and the UL Standards Cable and Motor Insulation Checks January LCX9000 Liquid-Cooled Drives User Manual3-12 MN04005001EChapter 4 - Control Wiring and Internal Connections Figure 4-1 Control BoardFigure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in ParallelSee Figures 4-4 and Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 UpperCORRECT Terminal J2 Lower Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections Figure 4-6 I/O Terminals of the Two Basic BoardsJanuary Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 MN04005001EFigure 4-9 Galvanic Isolation Barriers Control CablesGalvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal SignalsJumper Selections on the OPT-A9 Basic Board Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Figure 4-11 Jumper Blocks on OPT-A9MN04005001E Figure 4-12 Jumper Selection for OPT-A9January AI1 ModeControl Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Figure 4-13 Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001ETable 4-2 Installing the Control Unit Mounting Box Continued Connections between Power Unit ASIC and Driver BoardsInternal Connections X9 OEVA feedback X15 Charging relay output X6 DC terminal Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X29 Flow supervision inputTable 4-4 Terminals CH63 Connect to WL on Phase V/W driver board4-16 Table 4-5 Terminals between Driver Boards CH64 and CH74LCX9000 Liquid-Cooled Drives User Manual Connections with Round Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Optical CableSupply voltage 24Vin from power unit Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Control board connectionKeypad Operation Indicators on the Keypad DisplayChapter 5 - Menu Information Figure 5-1 Control Keypad and Drive Status IndicationsControl Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Table 5-2 Control Place IndicatorsTable 5-3 Status LEDs Green - Green - Red Keypad PushbuttonsStatus LEDs Green - Green - Red Text LinesTable 5-5 Button Descriptions LCX9000 Liquid-Cooled Drives User ManualMonitor Menu NavigationFigure 5-3 Keypad Display Data Figure 5-4 Keypad Navigation Chart LCX9000 Liquid-Cooled Drives User ManualMonitoring Menu M1 Figure 5-5 Monitoring MenuTable 5-6 Monitored Signals Parameter Menu M2Table 5-7 Keypad Control Parameters, M3 Figure 5-6 Parameter Value Change ProcedureKeypad Control Menu M3 Keypad Direction Selection of Control PlaceFigure 5-7 Selection of Control Place Keypad Reference STOP Button Activated Active Faults Menu M4Figure 5-8 Normal State, No Faults Fault Time Data Record Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Type SymbolReal Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Table 5-10 Real Time RecordFigure 5-10 Fault History Menu System Menu M65-15 Table 5-11 System Menu FunctionsLCX9000 Liquid-Cooled Drives User Manual 5-16 Table 5-11 System Menu Functions ContinuedLCX9000 Liquid-Cooled Drives User Manual Figure 5-12 Change of Application Selection of LanguageFigure 5-11 Selection of Language Application Selection Figure 5-13 Storing and Loading of Parameter Sets Copy ParametersParameter Sets S6.3.1 Upload parameters to keypad To keypad, S6.3.2Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.4Figure 5-14 Parameter Copy to Keypad P2.1.2= 20.0 Hz Parameter ComparisonFigure 5-15 Parameter Comparison Security Password S6.5.1Figure 5-16 Password Setting Start-Up Wizard P6.5.3 Parameter Lock P6.5.2Figure 5-17 Parameter Locking Figure 5-18 Activation of Start-Up WizardDefault Page P6.6.1 Keypad SettingsFigure 5-20 Keypad Settings Submenu Figure 5-21 Default Page FunctionFigure 5-22 Timeout Time Setting Default page in the operating menu P6.6.2Timeout Time P6.6.3 Contrast Adjustment P6.6.4Figure 5-23 HMI Acknowledge Timeout Hardware SettingsHMI Acknowledge Timeout P6.7.3 Total Counters Number of retries to receive HMI acknowledgement P6.7.4System info Table 5-12 Counter PagesTrip Counters Table 5-13 Resettable CountersFigure 5-24 Counter Reset Software S6.8.3Figure 5-25 Applications Info Submenu Applications S6.8.4Table 5-15 Applications Information Pages Hardware S6.8.5Debug Menu S6.8.7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Expander Board Menu M7Table 5-17 Expander Board Parameters Board OPTA1 Further Keypad FunctionsExpander Board Parameters Figure 5-27 Expander Board Information MenuSafety Precautions Chapter 6 - Start-UpSequence of Operation LCX9000 Liquid-Cooled Drives User Manual MN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary Appendix A - Fault Codes Table A-1 Fault CodesTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualLoad Test with Motor Table A-1 Fault Codes ContinuedDC Link Test without Motor MN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary Appendix B - Technical Reference Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 JanuaryJanuary Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 TermJanuary Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control MN04005001EJanuary Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module VB00491LCX9000 Liquid-Cooled Drives User Manual Figure B-8 Main Circuit and Control Diagram, CH63, ControlFigure B-9 Main Circuit and Control Diagram, CH72 JanuaryLCX9000 Liquid-Cooled Drives User Manual Figure B-10 Main Circuit and Control Diagram, CH72, ControlFigure B-11 Main Circuit and Control Diagram, CH74, Phase U JanuaryJanuary Figure B-12 Main Circuit and Control Diagram, CH74, ControlLCX9000 Liquid-Cooled Drives User Manual MN04005001EFigure B-14 Fan Support Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated JanuaryMN04005001E LCX9000 Liquid-Cooled Drives User ManualJanuary January LCX9000 Liquid-Cooled Drives User ManualB-10 MN04005001EPage 2007 Eaton Corporation All Rights Reserved Printed in USA Company InformationEaton Electrical Inc Publication No. MN04005001E/CPG January