9 LCX9000 Liquid-Cooled Drive, CH74, IP00, January

LCX9000 Liquid-Cooled Drives User Manual

January 2007

	Bottom									Top
	5.79 Dia. .43					.63				Top
	5.79 Dia. .43					.63	1.3			6-Pulse Supply
	(147)	(11)				(16)	1.3			6-Pulse Supply
						.55	(33)
						.55
				1.57		(14)
				(40)					14.72
									(374)
		15.16		2.56					3.15
		15.16		2.56					(80)
		(385)		(65)					6.69		29.37
28.39				4.13					(170)		29.37
28.39				4.13					(170)		(746)
(721)				(105)							(746)
(721)						.39			.39	1.57
						.39			.39	1.57
		.67				(10)	2.87	3.46	(10)	(40)
		(17)				.47	(73)	(88)	.98
						.47		43.31	.98
						(12)		(1100)	(25)
.59	1.18								Dia. .18	.39
.59	1.18		6.89						(4.6)	(10)
(15)	(30)		6.89
		Dia. .55	(175)						7.87	12-Pulse Supply
		(14)							(200) 9.69
			6.89		.47				(200) 9.69
			6.89		.47					(246)
			(175)		(12)				7.87
									7.87
			6.89		.47				(200)
			6.89		.47					9.69
	1.38		(175)		(12)					9.69
	1.38								7.87 (246)		29.37
	(35)		6.89						(200)	.39	(746)
									(200)		(746)

			(175)						5.51	(10)
									5.51
							2.99	29.29	(140)	3.15
						.47	2.99	29.29		(80)
						.47	(76)	(744)		(80)
						(12)	(76)	(744)
						(12)		46.26		.39
								(1175)		.39
										(10)
			Figure 2-9: LCX9000 Liquid-Cooled Drive, CH74, IP00

Approximate Dimensions in Inches (mm)

MN04005001E

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J. T. Eaton user manual 9 LCX9000 Liquid-Cooled Drive, CH74, IP00, January, MN04005001E, Bottom, Pulse Supply

Contents

MN04005001E LCX9000 Liquid-Cooled DrivesUser Manual January Supersedes September Page Important Notice - Please Read Contents CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSTable of List of Figures List of Figures Continued List of Tables Table 5-13 Resettable Counters List of Tables ContinuedTable A-1 Fault Codes Table 5-11 System Menu Functions Hazardous High Voltage SafetyDeﬁnitions and Symbols Warnings Warnings, Cautions and Notices Cautions Motor and Equipment Safety Grounding and Ground Fault Protection Receiving and Inspection Chapter 1 - Overview L C X 0 1 6 A 0 - 4 A 2 B Storage and Shipping MaintenanceTechnical Data LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram Drives Power RatingsPage Page Table 1-4 Technical Information Speciﬁcations 1-10 Table 1-4 Technical Information Continued Lifting the Drive Chapter 2 - InstallationMounting Table 2-1 One-Module Drive Dimensions Mounting Base Included Liquid-Cooled DimensionsDrives Consisting of One Module Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Bottom View Top View Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-7 Drive Mounted Inside Mounting Bracket Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 Bottom Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP006-Pulse Supply 12-Pulse Supply Drinking Water Speciﬁcation CoolingTable 2-3 Drinking Water Chemical Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum Values Table 2-6 Process Water Speciﬁcation Table 2-5 Drinking Water Quality Recommendations - Desired Values Heat Figure 2-10 Example of Cooling SystemExchanger Table 2-7 Information About Cooling Agent and Its Circulation Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-9 Coolant Volumes and Temperatures Figure 2-12 Safe Operating Conditions in Relation to Condensation Condensation Cooling System Connections Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowFigure 2-13 Aluminum Hose Adapters Figure 2-14 External Thread of Hose Outﬂow Hoses and Pressure Losses Table 2-11 Pressure Losses - CH6xFigure 2-15 Pressure Loss - CH6x Figure 2-16 Pressure Loss - CH7x Table 2-12 Pressure Losses - CH7xThe following main line hose materials are acceptable plastic PVC rubber EPDM only aluminium other stainless and acid-proof materials About Flow Switch Installation Installation of Flow SwitchFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Fast Connector Lock Screw, Cable Seal and Clamp External Cooling Fan for CH4 Figure 2-18 Direction of Coolant Circulation Drive Derating Input Chokes Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Installation of Input ChokeFigure 2-20 Example of Input Chokes for Liquid-Cooled Sizes 87 - 145A and 590A January Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A Table 2-18 Choke Dimensions Sizes 261 - 1150A LCX9000 Liquid-Cooled Drives User Manual Power Connections Chapter 3 - Power WiringMains Cable Motor Cable Table 3-2 Cable Sizes 400 Table 3-1 Cable Types Required to Meet StandardsCable Data Units with 6-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 12-pulse supply Three grounding terminals per mounting plate, see Page See the tightening torques of bolts in Table Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Fuse Sizes, Drives Fuse information Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives 4. If cable insulation checks are needed, see Page Cable Installation InstructionsThe maximum length of the motor cables is 984 feet 300m Figure 3-1 Maximum Terminal Stresses Figure 3-2 Installation Space Installation Space Figure 3-3 Grounding Terminal on Mounting Plate Grounding of Power UnitCable Installation and the UL Standards Cable and Motor Insulation Checks 3-12 Figure 4-1 Control Board Chapter 4 - Control Wiring and Internal Connections Figure 4-3 Drives Connected in Parallel Figure 4-2 Basic and Option Board Connections of the Control Board Figure 4-4 Connection of Control Board Cable from the Power Board Control Board Power-UpSee Figures 4-4 and WRONG Terminal J1 Upper Control Connections Figure 4-5 Connection of Control Board Cable from the Power BoardCORRECT Terminal J2 Lower Figure 4-6 I/O Terminals of the Two Basic Boards Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-9 Galvanic Isolation Barriers Control CablesGalvanic Isolation Barriers Table 4-1 Control I/O Terminal Signals Control Terminal Signals Figure 4-10 Positive/Negative Logic Digital Input Signal InversionsJumper Selections on the OPT-A9 Basic Board Figure 4-11 Jumper Blocks on OPT-A9 AI1 Mode Figure 4-12 Jumper Selection for OPT-A9AI2 Mode AO1 Mode Figure 4-14 Control Unit Installed into the Mounting Box Installing the Control Unit Mounting BoxControl Unit Mounting Box Figure 4-13 Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box January MN04005001E Table 4-2 Installing the Control Unit Mounting Box Continued Internal Connections Connections between Power Unit ASIC and Driver Boards CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 Figure 4-15 Terminals and Connections between ASIC and Driver BoardX9 OEVA feedback X15 Charging relay output X6 DC terminal X29 Flow supervision input Connect to WL on Phase V/W driver board Table 4-4 Terminals CH63 Table 4-5 Terminals between Driver Boards CH64 and CH74 Figure 4-18 Remove Cover to Access Power Unit Connections between Power Unit ASIC and the Control UnitConnections with Round Cable Connections with Optical Cable Table 4-6 Terminals on Adapter Board Figure 4-19 Optical Cable Adapter BoardSupply voltage 24Vin from power unit Control board connection Chapter 5 - Menu Information Indicators on the Keypad DisplayKeypad Operation Figure 5-1 Control Keypad and Drive Status Indications Table 5-1 Drive Status Indicators Drive Status IndicatorsControl Place Indicators Table 5-2 Control Place Indicators Status LEDs Green - Green - Red Keypad PushbuttonsTable 5-3 Status LEDs Green - Green - Red Text Lines Table 5-5 Button Descriptions Monitor Menu NavigationFigure 5-3 Keypad Display Data Figure 5-4 Keypad Navigation Chart Figure 5-5 Monitoring Menu Monitoring Menu M1 Parameter Menu M2 Table 5-6 Monitored Signals Table 5-7 Keypad Control Parameters, M3 Figure 5-6 Parameter Value Change ProcedureKeypad Control Menu M3 Keypad Direction Selection of Control PlaceFigure 5-7 Selection of Control Place Keypad Reference STOP Button Activated Active Faults Menu M4Figure 5-8 Normal State, No Faults Figure 5-9 Fault Display Table 5-8 Fault Types Fault TypesFault Time Data Record Fault Type Symbol Fault History Menu M5 Table 5-9 Fault Time Recorded DataReal Time Record Table 5-10 Real Time Record System Menu M6 Figure 5-10 Fault History Menu Table 5-11 System Menu Functions 5-16 Table 5-11 System Menu Functions Continued Figure 5-12 Change of Application Selection of LanguageFigure 5-11 Selection of Language Application Selection Parameter Sets S6.3.1 Copy ParametersFigure 5-13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad, S6.3.2 Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.4Figure 5-14 Parameter Copy to Keypad P2.1.2= 20.0 Hz Parameter ComparisonFigure 5-15 Parameter Comparison Security Password S6.5.1Figure 5-16 Password Setting Figure 5-17 Parameter Locking Parameter Lock P6.5.2Start-Up Wizard P6.5.3 Figure 5-18 Activation of Start-Up Wizard Figure 5-20 Keypad Settings Submenu Keypad SettingsDefault Page P6.6.1 Figure 5-21 Default Page Function Timeout Time P6.6.3 Default page in the operating menu P6.6.2Figure 5-22 Timeout Time Setting Contrast Adjustment P6.6.4 Figure 5-23 HMI Acknowledge Timeout Hardware SettingsHMI Acknowledge Timeout P6.7.3 System info Number of retries to receive HMI acknowledgement P6.7.4Total Counters Table 5-12 Counter Pages Figure 5-24 Counter Reset Table 5-13 Resettable CountersTrip Counters Software S6.8.3 Table 5-15 Applications Information Pages Applications S6.8.4Figure 5-25 Applications Info Submenu Hardware S6.8.5 Figure 5-26 Expander Board Information Menus Expander Boards S6.8.6Debug Menu S6.8.7 Expander Board Menu M7 Expander Board Parameters Further Keypad FunctionsTable 5-17 Expander Board Parameters Board OPTA1 Figure 5-27 Expander Board Information Menu Chapter 6 - Start-Up Safety Precautions Sequence of Operation Page MN04005001E Table A-1 Fault Codes Appendix A - Fault Codes Table A-1 Fault Codes Continued Table A-1 Fault Codes Continued Load Test with Motor DC Link Test without Motor MN04005001E Appendix B - Technical Reference Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 Figure B-3 Main Circuit and Control Diagram, CH5 Figure B-2 Main Circuit and Control Diagram, CH4Term ATerm Figure B-5 Main Circuit and Control Diagram, CH61, Control Figure B-4 Main Circuit and Control Diagram, CH61SPF1 H8...H13 VB00491 Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module Figure B-9 Main Circuit and Control Diagram, CH72 Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase U Figure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-12 Main Circuit and Control Diagram, CH74, Control Figure B-14 Fan Support Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated MN04005001E B-10 Page Eaton Electrical Inc Company Information2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04005001E/CPG January

Bottom

6-Pulse Supply

12-Pulse Supply

Figure 2-9: LCX9000 Liquid-Cooled Drive, CH74, IP00