LCX9000 Liquid-Cooled Drives
User Manual January Supersedes September
MN04005001E
Page
Important Notice - Please Read
CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONS
Table of
Contents
List of Figures
List of Figures Continued
List of Tables
Table 5-11 System Menu Functions
List of Tables Continued
Table 5-13 Resettable Counters
Table A-1 Fault Codes
Safety
Definitions and Symbols
Hazardous High Voltage
Warnings
Warnings, Cautions and Notices
Cautions
Motor and Equipment Safety
Grounding and Ground Fault Protection
Receiving and Inspection
Chapter 1 - Overview
L C X 0 1 6 A 0 - 4 A 2 B
Maintenance
Technical Data
Storage and Shipping
LCX9000 Liquid-Cooled Drives User Manual
Figure 1-1 Liquid-Cooled Drive Principal Block Diagram
Drives
Power Ratings
Page
Page
Table 1-4 Technical Information
Specifications
1-10
Table 1-4 Technical Information Continued
Chapter 2 - Installation
Mounting
Lifting the Drive
Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3
Liquid-Cooled Dimensions
Table 2-1 One-Module Drive Dimensions Mounting Base Included
Drives Consisting of One Module
Top View
Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4
Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5
Bottom View
Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72
Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61
Table 2-2 Several Module Drive Dimensions Mounting Bracket Included
Drives Consisting of Several Modules
Figure 2-7 Drive Mounted Inside Mounting Bracket
Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63
12-Pulse Supply
Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00
Bottom
6-Pulse Supply
Table 2-4 Drinking Water Quality Recommendations - Maximum Values
Cooling
Drinking Water Specification
Table 2-3 Drinking Water Chemical Specification
Table 2-6 Process Water Specification
Table 2-5 Drinking Water Quality Recommendations - Desired Values
Figure 2-10 Example of Cooling System
Exchanger
Heat
Table 2-7 Information About Cooling Agent and Its Circulation
Figure 2-11 Example PI-Diagram of Cooling System and Connections
Table 2-9 Coolant Volumes and Temperatures
Figure 2-12 Safe Operating Conditions in Relation to Condensation
Condensation
Figure 2-14 External Thread of Hose
Table 2-10 Liquid Connector Types All Pressure Values at Nominal Flow
Cooling System Connections
Figure 2-13 Aluminum Hose Adapters
Pressure Losses Table 2-11 Pressure Losses - CH6x
Figure 2-15 Pressure Loss - CH6x
Outflow Hoses and
rubber EPDM only aluminium other stainless and acid-proof materials
Table 2-12 Pressure Losses - CH7x
Figure 2-16 Pressure Loss - CH7x
The following main line hose materials are acceptable plastic PVC
Fast Connector Lock Screw, Cable Seal and Clamp
Installation of Flow Switch
About Flow Switch Installation
Figure 2-17 Flow Switch Hose Connection, Fast Connector Electrical
External Cooling Fan for CH4
Figure 2-18 Direction of Coolant Circulation
Drive Derating
Input Chokes
Table 2-16 Input Choke Dimensioning, 6-Pulse Supply
Sizes 87 - 145A and 590A
Installation of Input Choke
Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A
Figure 2-20 Example of Input Chokes for Liquid-Cooled
January
Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A
Table 2-18 Choke Dimensions Sizes 261 - 1150A
LCX9000 Liquid-Cooled Drives User Manual
Motor Cable
Chapter 3 - Power Wiring
Power Connections
Mains Cable
Table 3-1 Cable Types Required to Meet Standards
Cable Data
Table 3-2 Cable Sizes 400
Three grounding terminals per mounting plate, see Page
Table 3-2 Cable Sizes 400 - 500V Continued
Units with 6-pulse supply
Units with 12-pulse supply
Table 3-3 Cable Sizes 525
Table 3-4 Tightening Torques of Bolts
See the tightening torques of bolts in Table
Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives
Fuse Sizes, Drives
Fuse information
Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives
Cable Installation Instructions
The maximum length of the motor cables is 984 feet 300m
4. If cable insulation checks are needed, see Page
Figure 3-1 Maximum Terminal Stresses
Figure 3-2 Installation Space
Installation Space
Grounding of Power Unit
Cable Installation and the UL Standards
Figure 3-3 Grounding Terminal on Mounting Plate
Cable and Motor Insulation Checks
3-12
Figure 4-1 Control Board
Chapter 4 - Control Wiring and Internal Connections
Figure 4-3 Drives Connected in Parallel
Figure 4-2 Basic and Option Board Connections of the Control Board
WRONG Terminal J1 Upper
Control Board Power-Up
Figure 4-4 Connection of Control Board Cable from the Power Board
See Figures 4-4 and
Figure 4-6 I/O Terminals of the Two Basic Boards
Figure 4-5 Connection of Control Board Cable from the Power Board
Control Connections
CORRECT Terminal J2 Lower
Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2
Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9
Control Cables
Galvanic Isolation Barriers
Figure 4-9 Galvanic Isolation Barriers
Table 4-1 Control I/O Terminal Signals
Control Terminal Signals
Figure 4-11 Jumper Blocks on OPT-A9
Digital Input Signal Inversions
Figure 4-10 Positive/Negative Logic
Jumper Selections on the OPT-A9 Basic Board
AO1 Mode
Figure 4-12 Jumper Selection for OPT-A9
AI1 Mode
AI2 Mode
Figure 4-13 Control Unit Mounting Box
Installing the Control Unit Mounting Box
Figure 4-14 Control Unit Installed into the Mounting Box
Control Unit Mounting Box
Table 4-2 Installing the Control Unit Mounting Box
January MN04005001E
Table 4-2 Installing the Control Unit Mounting Box Continued
Internal Connections
Connections between Power Unit ASIC and Driver Boards
X29 Flow supervision input
Figure 4-15 Terminals and Connections between ASIC and Driver Board
CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72
X9 OEVA feedback X15 Charging relay output X6 DC terminal
Connect to WL on Phase V/W driver board
Table 4-4 Terminals CH63
Table 4-5 Terminals between Driver Boards CH64 and CH74
Connections with Optical Cable
Connections between Power Unit ASIC and the Control Unit
Figure 4-18 Remove Cover to Access Power Unit
Connections with Round Cable
Control board connection
Figure 4-19 Optical Cable Adapter Board
Table 4-6 Terminals on Adapter Board
Supply voltage 24Vin from power unit
Figure 5-1 Control Keypad and Drive Status Indications
Indicators on the Keypad Display
Chapter 5 - Menu Information
Keypad Operation
Table 5-2 Control Place Indicators
Drive Status Indicators
Table 5-1 Drive Status Indicators
Control Place Indicators
Text Lines
Keypad Pushbuttons
Status LEDs Green - Green - Red
Table 5-3 Status LEDs Green - Green - Red
Table 5-5 Button Descriptions
Menu Navigation
Figure 5-3 Keypad Display Data
Monitor
Figure 5-4 Keypad Navigation Chart
Figure 5-5 Monitoring Menu
Monitoring Menu M1
Parameter Menu M2
Table 5-6 Monitored Signals
Figure 5-6 Parameter Value Change Procedure
Keypad Control Menu M3
Table 5-7 Keypad Control Parameters, M3
Selection of Control Place
Figure 5-7 Selection of Control Place Keypad Reference
Keypad Direction
Active Faults Menu M4
Figure 5-8 Normal State, No Faults
STOP Button Activated
Fault Type Symbol
Fault Types
Figure 5-9 Fault Display Table 5-8 Fault Types
Fault Time Data Record
Table 5-10 Real Time Record
Table 5-9 Fault Time Recorded Data
Fault History Menu M5
Real Time Record
System Menu M6
Figure 5-10 Fault History Menu
Table 5-11 System Menu Functions
5-16
Table 5-11 System Menu Functions Continued
Selection of Language
Figure 5-11 Selection of Language Application Selection
Figure 5-12 Change of Application
Upload parameters to keypad To keypad, S6.3.2
Copy Parameters
Parameter Sets S6.3.1
Figure 5-13 Storing and Loading of Parameter Sets
Automatic Parameter Backup P6.3.4
Figure 5-14 Parameter Copy to Keypad
Download parameters to drive From keypad, S6.3.3
Parameter Comparison
Figure 5-15 Parameter Comparison
P2.1.2= 20.0 Hz
Password S6.5.1
Figure 5-16 Password Setting
Security
Figure 5-18 Activation of Start-Up Wizard
Parameter Lock P6.5.2
Figure 5-17 Parameter Locking
Start-Up Wizard P6.5.3
Figure 5-21 Default Page Function
Keypad Settings
Figure 5-20 Keypad Settings Submenu
Default Page P6.6.1
Contrast Adjustment P6.6.4
Default page in the operating menu P6.6.2
Timeout Time P6.6.3
Figure 5-22 Timeout Time Setting
Hardware Settings
HMI Acknowledge Timeout P6.7.3
Figure 5-23 HMI Acknowledge Timeout
Table 5-12 Counter Pages
Number of retries to receive HMI acknowledgement P6.7.4
System info
Total Counters
Software S6.8.3
Table 5-13 Resettable Counters
Figure 5-24 Counter Reset
Trip Counters
Hardware S6.8.5
Applications S6.8.4
Table 5-15 Applications Information Pages
Figure 5-25 Applications Info Submenu
Expander Board Menu M7
Expander Boards S6.8.6
Figure 5-26 Expander Board Information Menus
Debug Menu S6.8.7
Figure 5-27 Expander Board Information Menu
Further Keypad Functions
Expander Board Parameters
Table 5-17 Expander Board Parameters Board OPTA1
Chapter 6 - Start-Up
Safety Precautions
Sequence of Operation
Page
LCX9000 Liquid-Cooled Drives User Manual
Table A-1 Fault Codes
Appendix A - Fault Codes
Table A-1 Fault Codes Continued
Table A-1 Fault Codes Continued
Load Test with Motor
DC Link Test without Motor
LCX9000 Liquid-Cooled Drives User Manual
Main Circuit and Control Diagrams
Figure B-1 Main Circuit and Control Diagram, CH3
Appendix B - Technical Reference
ATerm
Figure B-2 Main Circuit and Control Diagram, CH4
Figure B-3 Main Circuit and Control Diagram, CH5
Term
H8...H13
Figure B-4 Main Circuit and Control Diagram, CH61
Figure B-5 Main Circuit and Control Diagram, CH61, Control
SPF1
Figure B-6 Main Circuit and Control Diagram, CH63, Module
Figure B-7 Main Circuit and Control Diagram, CH63, Module
VB00491
Figure B-9 Main Circuit and Control Diagram, CH72
Figure B-8 Main Circuit and Control Diagram, CH63, Control
Figure B-11 Main Circuit and Control Diagram, CH74, Phase U
Figure B-10 Main Circuit and Control Diagram, CH72, Control
Figure B-12 Main Circuit and Control Diagram, CH74, Control
Fan Dimensions
Figure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated
Figure B-14 Fan Support
LCX9000 Liquid-Cooled Drives User Manual
B-10
Page
Publication No. MN04005001E/CPG January
Company Information
Eaton Electrical Inc
2007 Eaton Corporation All Rights Reserved Printed in USA
