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J. T. Eaton LCX9000 user manual 18 Direction of Coolant Circulation, External Cooling Fan for CH4

Models: LCX9000

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Figure 2-18: Direction of Coolant Circulation

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Coolant	Coolant
Outlet	Inlet

Figure 2-18: Direction of Coolant Circulation

External Cooling Fan for CH4

In order to provide sufﬁcient cooling for the power board, capacitors and DC-buses in the liquid-cooled drive of chassis CH4, one additional cooling fan and a steel pallet for mounting are included in the standard delivery.

The fan should be mounted underneath the module on the steel pallet with four 5.8 mm screws and it needs a +24V external power supply.

See Page B-8for drawings of the fan and the mounting pallet.

2-18

For more information visit: www.EatonElectrical.com

MN04005001E

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J. T. Eaton LCX9000 user manual 18 Direction of Coolant Circulation, External Cooling Fan for CH4

Contents

User Manual January Supersedes September LCX9000 Liquid-Cooled DrivesMN04005001E Page Important Notice - Please Read Table of CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSContents List of Figures List of Figures Continued List of Tables List of Tables Continued Table 5-13 Resettable CountersTable A-1 Fault Codes Table 5-11 System Menu FunctionsDeﬁnitions and Symbols SafetyHazardous High Voltage Warnings, Cautions and Notices WarningsCautions Grounding and Ground Fault Protection Motor and Equipment SafetyChapter 1 - Overview Receiving and InspectionL C X 0 1 6 A 0 - 4 A 2 B JanuaryTechnical Data MaintenanceStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EPower Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical InformationLCX9000 Liquid-Cooled Drives User Manual Table 1-4 Technical Information Continued1-10 Mounting Chapter 2 - InstallationLifting the Drive Liquid-Cooled Dimensions Table 2-1 One-Module Drive Dimensions Mounting Base IncludedDrives Consisting of One Module Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4 Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5January MN04005001EFigure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72LCX9000 Liquid-Cooled Drives User Manual JanuaryTable 2-2 Several Module Drive Dimensions Mounting Bracket Included Drives Consisting of Several ModulesFigure 2-7 Drive Mounted Inside Mounting Bracket LCX9000 Liquid-Cooled Drives User ManualLCX9000 Liquid-Cooled Drives User Manual Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63January Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00 JanuaryMN04005001E BottomCooling Drinking Water SpeciﬁcationTable 2-3 Drinking Water Chemical Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum ValuesTable 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water SpeciﬁcationExchanger Figure 2-10 Example of Cooling SystemHeat Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its CirculationTable 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to CondensationTable 2-10 Liquid Connector Types All Pressure Values at Nominal Flow Cooling System ConnectionsFigure 2-13 Aluminum Hose Adapters Figure 2-14 External Thread of HoseFigure 2-15 Pressure Loss - CH6x Pressure Losses Table 2-11 Pressure Losses - CH6xOutﬂow Hoses and Table 2-12 Pressure Losses - CH7x Figure 2-16 Pressure Loss - CH7xLCX9000 Liquid-Cooled Drives User Manual The following main line hose materials are acceptable plastic PVCInstallation of Flow Switch About Flow Switch InstallationFigure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Fast Connector Lock Screw, Cable Seal and ClampFigure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input ChokesInstallation of Input Choke Figure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62AFigure 2-20 Example of Input Chokes for Liquid-Cooled Sizes 87 - 145A and 590ATable 2-17 Choke Dimensions Sizes 23 - 145A and 590A JanuaryLCX9000 Liquid-Cooled Drives User Manual Table 2-18 Choke Dimensions Sizes 261 - 1150A2-23 LCX9000 Liquid-Cooled Drives User Manual Chapter 3 - Power Wiring Power ConnectionsMains Cable Motor CableCable Data Table 3-1 Cable Types Required to Meet StandardsTable 3-2 Cable Sizes 400 Table 3-2 Cable Sizes 400 - 500V Continued Units with 6-pulse supplyUnits with 12-pulse supply Three grounding terminals per mounting plate, see PageTable 3-3 Cable Sizes 525 Table 3-4 Tightening Torques of BoltsLCX9000 Liquid-Cooled Drives User Manual See the tightening torques of bolts in TableFuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V DrivesTable 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse informationThe maximum length of the motor cables is 984 feet 300m Cable Installation Instructions4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation SpaceCable Installation and the UL Standards Grounding of Power UnitFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks LCX9000 Liquid-Cooled Drives User Manual 3-12January MN04005001EChapter 4 - Control Wiring and Internal Connections Figure 4-1 Control BoardFigure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in ParallelControl Board Power-Up Figure 4-4 Connection of Control Board Cable from the Power BoardSee Figures 4-4 and WRONG Terminal J1 UpperFigure 4-5 Connection of Control Board Cable from the Power Board Control ConnectionsCORRECT Terminal J2 Lower Figure 4-6 I/O Terminals of the Two Basic BoardsFigure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2January MN04005001EGalvanic Isolation Barriers Control CablesFigure 4-9 Galvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal SignalsDigital Input Signal Inversions Figure 4-10 Positive/Negative LogicJumper Selections on the OPT-A9 Basic Board Figure 4-11 Jumper Blocks on OPT-A9Figure 4-12 Jumper Selection for OPT-A9 JanuaryMN04005001E AI1 ModeInstalling the Control Unit Mounting Box Figure 4-14 Control Unit Installed into the Mounting BoxControl Unit Mounting Box Figure 4-13 Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001EInternal Connections Connections between Power Unit ASIC and Driver BoardsTable 4-2 Installing the Control Unit Mounting Box Continued Figure 4-15 Terminals and Connections between ASIC and Driver Board CH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72X9 OEVA feedback X15 Charging relay output X6 DC terminal X29 Flow supervision inputTable 4-4 Terminals CH63 Connect to WL on Phase V/W driver boardLCX9000 Liquid-Cooled Drives User Manual Table 4-5 Terminals between Driver Boards CH64 and CH744-16 Connections between Power Unit ASIC and the Control Unit Figure 4-18 Remove Cover to Access Power UnitConnections with Round Cable Connections with Optical CableFigure 4-19 Optical Cable Adapter Board Table 4-6 Terminals on Adapter BoardSupply voltage 24Vin from power unit Control board connectionIndicators on the Keypad Display Chapter 5 - Menu InformationKeypad Operation Figure 5-1 Control Keypad and Drive Status IndicationsDrive Status Indicators Table 5-1 Drive Status IndicatorsControl Place Indicators Table 5-2 Control Place IndicatorsKeypad Pushbuttons Status LEDs Green - Green - RedTable 5-3 Status LEDs Green - Green - Red Text LinesTable 5-5 Button Descriptions LCX9000 Liquid-Cooled Drives User ManualFigure 5-3 Keypad Display Data Menu NavigationMonitor Figure 5-4 Keypad Navigation Chart LCX9000 Liquid-Cooled Drives User ManualMonitoring Menu M1 Figure 5-5 Monitoring MenuTable 5-6 Monitored Signals Parameter Menu M2Keypad Control Menu M3 Figure 5-6 Parameter Value Change ProcedureTable 5-7 Keypad Control Parameters, M3 Figure 5-7 Selection of Control Place Keypad Reference Selection of Control PlaceKeypad Direction Figure 5-8 Normal State, No Faults Active Faults Menu M4STOP Button Activated Fault Types Figure 5-9 Fault Display Table 5-8 Fault TypesFault Time Data Record Fault Type SymbolTable 5-9 Fault Time Recorded Data Fault History Menu M5Real Time Record Table 5-10 Real Time RecordFigure 5-10 Fault History Menu System Menu M6LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions5-15 LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions Continued5-16 Figure 5-11 Selection of Language Application Selection Selection of LanguageFigure 5-12 Change of Application Copy Parameters Parameter Sets S6.3.1Figure 5-13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad, S6.3.2Figure 5-14 Parameter Copy to Keypad Automatic Parameter Backup P6.3.4Download parameters to drive From keypad, S6.3.3 Figure 5-15 Parameter Comparison Parameter ComparisonP2.1.2= 20.0 Hz Figure 5-16 Password Setting Password S6.5.1Security Parameter Lock P6.5.2 Figure 5-17 Parameter LockingStart-Up Wizard P6.5.3 Figure 5-18 Activation of Start-Up WizardKeypad Settings Figure 5-20 Keypad Settings SubmenuDefault Page P6.6.1 Figure 5-21 Default Page FunctionDefault page in the operating menu P6.6.2 Timeout Time P6.6.3Figure 5-22 Timeout Time Setting Contrast Adjustment P6.6.4HMI Acknowledge Timeout P6.7.3 Hardware SettingsFigure 5-23 HMI Acknowledge Timeout Number of retries to receive HMI acknowledgement P6.7.4 System infoTotal Counters Table 5-12 Counter PagesTable 5-13 Resettable Counters Figure 5-24 Counter ResetTrip Counters Software S6.8.3Applications S6.8.4 Table 5-15 Applications Information PagesFigure 5-25 Applications Info Submenu Hardware S6.8.5Expander Boards S6.8.6 Figure 5-26 Expander Board Information MenusDebug Menu S6.8.7 Expander Board Menu M7Further Keypad Functions Expander Board ParametersTable 5-17 Expander Board Parameters Board OPTA1 Figure 5-27 Expander Board Information MenuSafety Precautions Chapter 6 - Start-UpSequence of Operation LCX9000 Liquid-Cooled Drives User Manual January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Appendix A - Fault Codes Table A-1 Fault CodesTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualTable A-1 Fault Codes Continued LCX9000 Liquid-Cooled Drives User ManualLoad Test with Motor Table A-1 Fault Codes ContinuedDC Link Test without Motor January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Main Circuit and Control Diagrams Figure B-1 Main Circuit and Control Diagram, CH3Appendix B - Technical Reference JanuaryFigure B-2 Main Circuit and Control Diagram, CH4 Figure B-3 Main Circuit and Control Diagram, CH5January TermFigure B-4 Main Circuit and Control Diagram, CH61 Figure B-5 Main Circuit and Control Diagram, CH61, ControlJanuary MN04005001EFigure B-6 Main Circuit and Control Diagram, CH63, Module Figure B-7 Main Circuit and Control Diagram, CH63, ModuleJanuary VB00491Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-9 Main Circuit and Control Diagram, CH72LCX9000 Liquid-Cooled Drives User Manual JanuaryFigure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase ULCX9000 Liquid-Cooled Drives User Manual JanuaryFigure B-12 Main Circuit and Control Diagram, CH74, Control LCX9000 Liquid-Cooled Drives User ManualJanuary MN04005001EFan Dimensions Figure B-13 Fan Mounting Pallet - Hot Dip Zinc CoatedFigure B-14 Fan Support JanuaryJanuary LCX9000 Liquid-Cooled Drives User ManualMN04005001E LCX9000 Liquid-Cooled Drives User Manual B-10January MN04005001EPage Company Information Eaton Electrical Inc2007 Eaton Corporation All Rights Reserved Printed in USA Publication No. MN04005001E/CPG January