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J. T. Eaton LCX9000 user manual

Models: LCX9000

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User Manual January Supersedes September LCX9000 Liquid-Cooled DrivesMN04005001E Page Important Notice - Please Read Table of CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSContents List of Figures List of Figures Continued List of Tables Table 5-11 System Menu Functions List of Tables ContinuedTable 5-13 Resettable Counters Table A-1 Fault CodesDeﬁnitions and Symbols SafetyHazardous High Voltage Warnings Warnings, Cautions and NoticesCautions Motor and Equipment Safety Grounding and Ground Fault ProtectionReceiving and Inspection Chapter 1 - OverviewJanuary L C X 0 1 6 A 0 - 4 A 2 BTechnical Data MaintenanceStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual MN04005001E Figure 1-1 Liquid-Cooled Drive Principal Block DiagramLCX9000 Liquid-Cooled Drives User Manual JanuaryDrives Power RatingsPage Page Table 1-4 Technical Information SpeciﬁcationsLCX9000 Liquid-Cooled Drives User Manual Table 1-4 Technical Information Continued1-10 Mounting Chapter 2 - InstallationLifting the Drive Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Drives Consisting of One ModuleMN04005001E Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 JanuaryJanuary Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 LCX9000 Liquid-Cooled Drives User ManualLCX9000 Liquid-Cooled Drives User Manual Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules Figure 2-7 Drive Mounted Inside Mounting BracketLCX9000 Liquid-Cooled Drives User Manual Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63January Bottom Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00January MN04005001ETable 2-4 Drinking Water Quality Recommendations - Maximum Values CoolingDrinking Water Speciﬁcation Table 2-3 Drinking Water Chemical SpeciﬁcationTable 2-6 Process Water Speciﬁcation Table 2-5 Drinking Water Quality Recommendations - Desired ValuesExchanger Figure 2-10 Example of Cooling SystemHeat Table 2-7 Information About Cooling Agent and Its Circulation Figure 2-11 Example PI-Diagram of Cooling System and ConnectionsTable 2-9 Coolant Volumes and Temperatures Figure 2-12 Safe Operating Conditions in Relation to Condensation CondensationFigure 2-14 External Thread of Hose Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-13 Aluminum Hose AdaptersFigure 2-15 Pressure Loss - CH6x Pressure Losses Table 2-11 Pressure Losses - CH6xOutﬂow Hoses and The following main line hose materials are acceptable plastic PVC Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x LCX9000 Liquid-Cooled Drives User ManualFast Connector Lock Screw, Cable Seal and Clamp Installation of Flow SwitchAbout Flow Switch Installation Figure 2-17 Flow Switch Hose Connection, Fast Connector ElectricalExternal Cooling Fan for CH4 Figure 2-18 Direction of Coolant CirculationDrive Derating Input Chokes Table 2-16 Input Choke Dimensioning, 6-Pulse SupplySizes 87 - 145A and 590A Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Figure 2-20 Example of Input Chokes for Liquid-CooledJanuary Table 2-17 Choke Dimensions Sizes 23 - 145A and 590ALCX9000 Liquid-Cooled Drives User Manual Table 2-18 Choke Dimensions Sizes 261 - 1150A2-23 LCX9000 Liquid-Cooled Drives User Manual Motor Cable Chapter 3 - Power WiringPower Connections Mains CableCable Data Table 3-1 Cable Types Required to Meet StandardsTable 3-2 Cable Sizes 400 Three grounding terminals per mounting plate, see Page Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Units with 12-pulse supplySee the tightening torques of bolts in Table Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts LCX9000 Liquid-Cooled Drives User ManualTable 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Fuse Sizes, DrivesFuse information Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V DrivesThe maximum length of the motor cables is 984 feet 300m Cable Installation Instructions4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Figure 3-2 Installation Space Installation SpaceCable Installation and the UL Standards Grounding of Power UnitFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks MN04005001E LCX9000 Liquid-Cooled Drives User Manual3-12 JanuaryFigure 4-1 Control Board Chapter 4 - Control Wiring and Internal ConnectionsFigure 4-3 Drives Connected in Parallel Figure 4-2 Basic and Option Board Connections of the Control BoardWRONG Terminal J1 Upper Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board See Figures 4-4 andFigure 4-6 I/O Terminals of the Two Basic Boards Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections CORRECT Terminal J2 LowerMN04005001E Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 JanuaryGalvanic Isolation Barriers Control CablesFigure 4-9 Galvanic Isolation Barriers Table 4-1 Control I/O Terminal Signals Control Terminal SignalsFigure 4-11 Jumper Blocks on OPT-A9 Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Jumper Selections on the OPT-A9 Basic BoardAI1 Mode Figure 4-12 Jumper Selection for OPT-A9January MN04005001EFigure 4-13 Control Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box January MN04005001E Table 4-2 Installing the Control Unit Mounting Box ContinuedInternal Connections Connections between Power Unit ASIC and Driver BoardsTable 4-2 Installing the Control Unit Mounting Box Continued X29 Flow supervision input Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X9 OEVA feedback X15 Charging relay output X6 DC terminalConnect to WL on Phase V/W driver board Table 4-4 Terminals CH63LCX9000 Liquid-Cooled Drives User Manual Table 4-5 Terminals between Driver Boards CH64 and CH744-16 Connections with Optical Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Round CableControl board connection Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Supply voltage 24Vin from power unitFigure 5-1 Control Keypad and Drive Status Indications Indicators on the Keypad DisplayChapter 5 - Menu Information Keypad OperationTable 5-2 Control Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Control Place IndicatorsText Lines Keypad PushbuttonsStatus LEDs Green - Green - Red Table 5-3 Status LEDs Green - Green - RedLCX9000 Liquid-Cooled Drives User Manual Table 5-5 Button DescriptionsFigure 5-3 Keypad Display Data Menu NavigationMonitor LCX9000 Liquid-Cooled Drives User Manual Figure 5-4 Keypad Navigation ChartFigure 5-5 Monitoring Menu Monitoring Menu M1Parameter Menu M2 Table 5-6 Monitored SignalsKeypad Control Menu M3 Figure 5-6 Parameter Value Change ProcedureTable 5-7 Keypad Control Parameters, M3 Figure 5-7 Selection of Control Place Keypad Reference Selection of Control PlaceKeypad Direction Figure 5-8 Normal State, No Faults Active Faults Menu M4STOP Button Activated Fault Type Symbol Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Time Data RecordTable 5-10 Real Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Real Time RecordSystem Menu M6 Figure 5-10 Fault History MenuLCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions5-15 LCX9000 Liquid-Cooled Drives User Manual Table 5-11 System Menu Functions Continued5-16 Figure 5-11 Selection of Language Application Selection Selection of LanguageFigure 5-12 Change of Application Upload parameters to keypad To keypad, S6.3.2 Copy ParametersParameter Sets S6.3.1 Figure 5-13 Storing and Loading of Parameter SetsFigure 5-14 Parameter Copy to Keypad Automatic Parameter Backup P6.3.4Download parameters to drive From keypad, S6.3.3 Figure 5-15 Parameter Comparison Parameter ComparisonP2.1.2= 20.0 Hz Figure 5-16 Password Setting Password S6.5.1Security Figure 5-18 Activation of Start-Up Wizard Parameter Lock P6.5.2Figure 5-17 Parameter Locking Start-Up Wizard P6.5.3Figure 5-21 Default Page Function Keypad SettingsFigure 5-20 Keypad Settings Submenu Default Page P6.6.1Contrast Adjustment P6.6.4 Default page in the operating menu P6.6.2Timeout Time P6.6.3 Figure 5-22 Timeout Time SettingHMI Acknowledge Timeout P6.7.3 Hardware SettingsFigure 5-23 HMI Acknowledge Timeout Table 5-12 Counter Pages Number of retries to receive HMI acknowledgement P6.7.4System info Total CountersSoftware S6.8.3 Table 5-13 Resettable CountersFigure 5-24 Counter Reset Trip CountersHardware S6.8.5 Applications S6.8.4Table 5-15 Applications Information Pages Figure 5-25 Applications Info SubmenuExpander Board Menu M7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Debug Menu S6.8.7Figure 5-27 Expander Board Information Menu Further Keypad FunctionsExpander Board Parameters Table 5-17 Expander Board Parameters Board OPTA1Chapter 6 - Start-Up Safety PrecautionsSequence of Operation LCX9000 Liquid-Cooled Drives User Manual January LCX9000 Liquid-Cooled Drives User ManualMN04005001E Table A-1 Fault Codes Appendix A - Fault CodesLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedTable A-1 Fault Codes Continued Load Test with MotorDC Link Test without Motor January LCX9000 Liquid-Cooled Drives User ManualMN04005001E January Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 Appendix B - Technical ReferenceTerm Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 JanuaryMN04005001E Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control JanuaryVB00491 Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module JanuaryJanuary Figure B-8 Main Circuit and Control Diagram, CH63, ControlFigure B-9 Main Circuit and Control Diagram, CH72 LCX9000 Liquid-Cooled Drives User ManualJanuary Figure B-10 Main Circuit and Control Diagram, CH72, ControlFigure B-11 Main Circuit and Control Diagram, CH74, Phase U LCX9000 Liquid-Cooled Drives User ManualMN04005001E Figure B-12 Main Circuit and Control Diagram, CH74, ControlLCX9000 Liquid-Cooled Drives User Manual JanuaryJanuary Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated Figure B-14 Fan SupportJanuary LCX9000 Liquid-Cooled Drives User ManualMN04005001E MN04005001E LCX9000 Liquid-Cooled Drives User ManualB-10 JanuaryPage Publication No. MN04005001E/CPG January Company InformationEaton Electrical Inc 2007 Eaton Corporation All Rights Reserved Printed in USA