Selection of Control Place, Keypad Direction | J. T. Eaton LCX9000

Selection of Control Place

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Selection of Control Place

There are three different places (sources) where the drive can be controlled. For each control place, a different symbol will appear on the alphanumeric display:

●I/O terminals

●Keypad (panel)

●Fieldbus

You can change the control place by entering the edit mode with Menu Button Right. The options can then be browsed with the Browser buttons. Select the desired control place with the ENTER button. See Figure 5-7.

M3

Keypad control				Control Place	Control Place
P1		P4		I/O Remote	I/O Remote

Control Place	Control Place
Keypad	Keypad

Figure 5-7: Selection of Control Place

Keypad Reference

The keypad reference submenu (P3.2) displays and allows the operator to edit the frequency reference. The changes will take place immediately. This reference value will not, however, inﬂuence the rotation speed of the motor unless the keypad has been selected as the source of reference.

Note: The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz. The program automatically monitors the keypad reference value.

You may edit the reference value (pressing the ENTER button is not necessary).

Keypad Direction

The keypad direction submenu displays and allows the operator to change the rotating direction of the motor. This setting will not, however, inﬂuence the rotation direction of the motor unless the keypad has been selected as the active control place.

Note: For additional information on controlling the motor with the keypad, see Pages 5-3and 6-2.

5-10

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MN04005001E

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J. T. Eaton LCX9000 user manual 7 Selection of Control Place Keypad Reference, Keypad Direction

Contents

MN04005001E LCX9000 Liquid-Cooled DrivesUser Manual January Supersedes September Page Important Notice - Please Read Contents CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONSTable of List of Figures List of Figures Continued List of Tables Table A-1 Fault Codes List of Tables ContinuedTable 5-13 Resettable Counters Table 5-11 System Menu Functions Hazardous High Voltage SafetyDeﬁnitions and Symbols Warnings, Cautions and Notices Warnings Cautions Grounding and Ground Fault Protection Motor and Equipment Safety Chapter 1 - Overview Receiving and Inspection L C X 0 1 6 A 0 - 4 A 2 B Storage and Shipping MaintenanceTechnical Data LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram Power Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical Information Table 1-4 Technical Information Continued 1-10 Lifting the Drive Chapter 2 - InstallationMounting Drives Consisting of One Module Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Bottom View Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 Top View Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 Figure 2-7 Drive Mounted Inside Mounting Bracket Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 6-Pulse Supply Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00Bottom 12-Pulse Supply Table 2-3 Drinking Water Chemical Speciﬁcation CoolingDrinking Water Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum Values Table 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water Speciﬁcation Heat Figure 2-10 Example of Cooling SystemExchanger Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its Circulation Table 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to Condensation Figure 2-13 Aluminum Hose Adapters Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-14 External Thread of Hose Outﬂow Hoses and Pressure Losses Table 2-11 Pressure Losses - CH6xFigure 2-15 Pressure Loss - CH6x The following main line hose materials are acceptable plastic PVC Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x rubber EPDM only aluminium other stainless and acid-proof materials Figure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Installation of Flow SwitchAbout Flow Switch Installation Fast Connector Lock Screw, Cable Seal and Clamp Figure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4 Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input Chokes Figure 2-20 Example of Input Chokes for Liquid-Cooled Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Sizes 87 - 145A and 590A Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A January Table 2-18 Choke Dimensions Sizes 261 - 1150A LCX9000 Liquid-Cooled Drives User Manual Mains Cable Chapter 3 - Power WiringPower Connections Motor Cable Table 3-2 Cable Sizes 400 Table 3-1 Cable Types Required to Meet StandardsCable Data Units with 12-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Three grounding terminals per mounting plate, see Page See the tightening torques of bolts in Table Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts Fuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse information 4. If cable insulation checks are needed, see Page Cable Installation InstructionsThe maximum length of the motor cables is 984 feet 300m Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation Space Figure 3-3 Grounding Terminal on Mounting Plate Grounding of Power UnitCable Installation and the UL Standards Cable and Motor Insulation Checks 3-12 Chapter 4 - Control Wiring and Internal Connections Figure 4-1 Control Board Figure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in Parallel See Figures 4-4 and Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 Upper CORRECT Terminal J2 Lower Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections Figure 4-6 I/O Terminals of the Two Basic Boards Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 Figure 4-9 Galvanic Isolation Barriers Control CablesGalvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal Signals Jumper Selections on the OPT-A9 Basic Board Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Figure 4-11 Jumper Blocks on OPT-A9 AI2 Mode Figure 4-12 Jumper Selection for OPT-A9AI1 Mode AO1 Mode Control Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Figure 4-13 Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001E Connections between Power Unit ASIC and Driver Boards Internal Connections X9 OEVA feedback X15 Charging relay output X6 DC terminal Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X29 Flow supervision input Table 4-4 Terminals CH63 Connect to WL on Phase V/W driver board Table 4-5 Terminals between Driver Boards CH64 and CH74 Connections with Round Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Optical Cable Supply voltage 24Vin from power unit Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Control board connection Keypad Operation Indicators on the Keypad DisplayChapter 5 - Menu Information Figure 5-1 Control Keypad and Drive Status Indications Control Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Table 5-2 Control Place Indicators Table 5-3 Status LEDs Green - Green - Red Keypad PushbuttonsStatus LEDs Green - Green - Red Text Lines Table 5-5 Button Descriptions Monitor Menu NavigationFigure 5-3 Keypad Display Data Figure 5-4 Keypad Navigation Chart Monitoring Menu M1 Figure 5-5 Monitoring Menu Table 5-6 Monitored Signals Parameter Menu M2 Table 5-7 Keypad Control Parameters, M3 Figure 5-6 Parameter Value Change ProcedureKeypad Control Menu M3 Keypad Direction Selection of Control PlaceFigure 5-7 Selection of Control Place Keypad Reference STOP Button Activated Active Faults Menu M4Figure 5-8 Normal State, No Faults Fault Time Data Record Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Type Symbol Real Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Table 5-10 Real Time Record Figure 5-10 Fault History Menu System Menu M6 Table 5-11 System Menu Functions Table 5-11 System Menu Functions Continued 5-16 Figure 5-12 Change of Application Selection of LanguageFigure 5-11 Selection of Language Application Selection Figure 5-13 Storing and Loading of Parameter Sets Copy ParametersParameter Sets S6.3.1 Upload parameters to keypad To keypad, S6.3.2 Download parameters to drive From keypad, S6.3.3 Automatic Parameter Backup P6.3.4Figure 5-14 Parameter Copy to Keypad P2.1.2= 20.0 Hz Parameter ComparisonFigure 5-15 Parameter Comparison Security Password S6.5.1Figure 5-16 Password Setting Start-Up Wizard P6.5.3 Parameter Lock P6.5.2Figure 5-17 Parameter Locking Figure 5-18 Activation of Start-Up Wizard Default Page P6.6.1 Keypad SettingsFigure 5-20 Keypad Settings Submenu Figure 5-21 Default Page Function Figure 5-22 Timeout Time Setting Default page in the operating menu P6.6.2Timeout Time P6.6.3 Contrast Adjustment P6.6.4 Figure 5-23 HMI Acknowledge Timeout Hardware SettingsHMI Acknowledge Timeout P6.7.3 Total Counters Number of retries to receive HMI acknowledgement P6.7.4System info Table 5-12 Counter Pages Trip Counters Table 5-13 Resettable CountersFigure 5-24 Counter Reset Software S6.8.3 Figure 5-25 Applications Info Submenu Applications S6.8.4Table 5-15 Applications Information Pages Hardware S6.8.5 Debug Menu S6.8.7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Expander Board Menu M7 Table 5-17 Expander Board Parameters Board OPTA1 Further Keypad FunctionsExpander Board Parameters Figure 5-27 Expander Board Information Menu Safety Precautions Chapter 6 - Start-Up Sequence of Operation Page MN04005001E Appendix A - Fault Codes Table A-1 Fault Codes Table A-1 Fault Codes Continued Table A-1 Fault Codes Continued Load Test with Motor DC Link Test without Motor MN04005001E Appendix B - Technical Reference Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 Term Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 ATerm SPF1 Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control H8...H13 VB00491 Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-9 Main Circuit and Control Diagram, CH72 Figure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase U Figure B-12 Main Circuit and Control Diagram, CH74, Control Figure B-14 Fan Support Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated MN04005001E B-10 Page 2007 Eaton Corporation All Rights Reserved Printed in USA Company InformationEaton Electrical Inc Publication No. MN04005001E/CPG January