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J. T. Eaton LCX9000 user manual Connections between Power Unit ASIC and the Control Unit

Models: LCX9000

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Connections between Power Unit ASIC and the Control Unit

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Connections between Power Unit ASIC and the Control Unit

The communication connections between the liquid-cooled drive power unit and the control unit (see Page 6-1) can be established using either the conventional round cable (standard in chassis CH3, CH4 and CH5) or optical cable (all chassis). Note that for chassis CH61 and larger, only optical cables can be used.

Connections with Round Cable

The communication connection between the drive power unit and the control unit in chassis CH3, CH4 and CH5 are primarily made with conventional round cable and D-connectors at both ends.

Remove the protective cover to reveal the D-connector on the power unit. Connect one end of the communication cable to the D-connector of the power unit and the other end to the control unit. If the Optical Cable Adapter Board (see below) sits on the D-connector of the control unit, you have to remove it ﬁrst. See Figure 4-18below.

Connections with Optical Cable

If optical cables are used to link the power unit and the control board, a special Optical Cable Adapter Board connected to the control board D-connector must be used. To connect the optical cables to the power unit, you will have to remove the protective cover ﬁrst. See Figure 4-18. Connect the optical cables as shown in Figure 4-19. Also see Page 4-10, Control Unit Mounting Box. The maximum length of the optical cable is 33 feet (10m).

Optical

Terminals

D-Connector

Figure 4-18: Remove Cover to Access Power Unit

MN04005001E

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4-17

Image 75

J. T. Eaton LCX9000 user manual Connections between Power Unit ASIC and the Control Unit, Connections with Round Cable

Contents

LCX9000 Liquid-Cooled Drives User Manual January Supersedes SeptemberMN04005001E Page Important Notice - Please Read CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONS Table ofContents List of Figures List of Figures Continued List of Tables Table 5-11 System Menu Functions List of Tables ContinuedTable 5-13 Resettable Counters Table A-1 Fault CodesSafety Deﬁnitions and SymbolsHazardous High Voltage Warnings Warnings, Cautions and NoticesCautions Motor and Equipment Safety Grounding and Ground Fault ProtectionReceiving and Inspection Chapter 1 - OverviewJanuary L C X 0 1 6 A 0 - 4 A 2 BMaintenance Technical DataStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual MN04005001E Figure 1-1 Liquid-Cooled Drive Principal Block DiagramLCX9000 Liquid-Cooled Drives User Manual JanuaryDrives Power RatingsPage Page Table 1-4 Technical Information Speciﬁcations1-10 Table 1-4 Technical Information ContinuedChapter 2 - Installation MountingLifting the Drive Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Drives Consisting of One ModuleMN04005001E Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 JanuaryJanuary Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 LCX9000 Liquid-Cooled Drives User ManualLCX9000 Liquid-Cooled Drives User Manual Table 2-2 Several Module Drive Dimensions Mounting Bracket IncludedDrives Consisting of Several Modules Figure 2-7 Drive Mounted Inside Mounting BracketFigure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 LCX9000 Liquid-Cooled Drives User ManualJanuary Bottom Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00January MN04005001ETable 2-4 Drinking Water Quality Recommendations - Maximum Values CoolingDrinking Water Speciﬁcation Table 2-3 Drinking Water Chemical SpeciﬁcationTable 2-6 Process Water Speciﬁcation Table 2-5 Drinking Water Quality Recommendations - Desired ValuesFigure 2-10 Example of Cooling System ExchangerHeat Table 2-7 Information About Cooling Agent and Its Circulation Figure 2-11 Example PI-Diagram of Cooling System and ConnectionsTable 2-9 Coolant Volumes and Temperatures Figure 2-12 Safe Operating Conditions in Relation to Condensation CondensationFigure 2-14 External Thread of Hose Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-13 Aluminum Hose AdaptersPressure Losses Table 2-11 Pressure Losses - CH6x Figure 2-15 Pressure Loss - CH6xOutﬂow Hoses and The following main line hose materials are acceptable plastic PVC Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x LCX9000 Liquid-Cooled Drives User ManualFast Connector Lock Screw, Cable Seal and Clamp Installation of Flow SwitchAbout Flow Switch Installation Figure 2-17 Flow Switch Hose Connection, Fast Connector ElectricalExternal Cooling Fan for CH4 Figure 2-18 Direction of Coolant CirculationDrive Derating Input Chokes Table 2-16 Input Choke Dimensioning, 6-Pulse SupplySizes 87 - 145A and 590A Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Figure 2-20 Example of Input Chokes for Liquid-CooledJanuary Table 2-17 Choke Dimensions Sizes 23 - 145A and 590ATable 2-18 Choke Dimensions Sizes 261 - 1150A LCX9000 Liquid-Cooled Drives User Manual2-23 LCX9000 Liquid-Cooled Drives User Manual Motor Cable Chapter 3 - Power WiringPower Connections Mains CableTable 3-1 Cable Types Required to Meet Standards Cable DataTable 3-2 Cable Sizes 400 Three grounding terminals per mounting plate, see Page Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Units with 12-pulse supplySee the tightening torques of bolts in Table Table 3-3 Cable Sizes 525Table 3-4 Tightening Torques of Bolts LCX9000 Liquid-Cooled Drives User ManualTable 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Fuse Sizes, DrivesFuse information Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V DrivesCable Installation Instructions The maximum length of the motor cables is 984 feet 300m4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Figure 3-2 Installation Space Installation SpaceGrounding of Power Unit Cable Installation and the UL StandardsFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks MN04005001E LCX9000 Liquid-Cooled Drives User Manual3-12 JanuaryFigure 4-1 Control Board Chapter 4 - Control Wiring and Internal ConnectionsFigure 4-3 Drives Connected in Parallel Figure 4-2 Basic and Option Board Connections of the Control BoardWRONG Terminal J1 Upper Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board See Figures 4-4 andFigure 4-6 I/O Terminals of the Two Basic Boards Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections CORRECT Terminal J2 LowerMN04005001E Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 JanuaryControl Cables Galvanic Isolation BarriersFigure 4-9 Galvanic Isolation Barriers Table 4-1 Control I/O Terminal Signals Control Terminal SignalsFigure 4-11 Jumper Blocks on OPT-A9 Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Jumper Selections on the OPT-A9 Basic BoardAI1 Mode Figure 4-12 Jumper Selection for OPT-A9January MN04005001EFigure 4-13 Control Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Control Unit Mounting BoxTable 4-2 Installing the Control Unit Mounting Box January MN04005001E Table 4-2 Installing the Control Unit Mounting Box ContinuedConnections between Power Unit ASIC and Driver Boards Internal ConnectionsTable 4-2 Installing the Control Unit Mounting Box Continued X29 Flow supervision input Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X9 OEVA feedback X15 Charging relay output X6 DC terminalConnect to WL on Phase V/W driver board Table 4-4 Terminals CH63Table 4-5 Terminals between Driver Boards CH64 and CH74 LCX9000 Liquid-Cooled Drives User Manual4-16 Connections with Optical Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Round CableControl board connection Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Supply voltage 24Vin from power unitFigure 5-1 Control Keypad and Drive Status Indications Indicators on the Keypad DisplayChapter 5 - Menu Information Keypad OperationTable 5-2 Control Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Control Place IndicatorsText Lines Keypad PushbuttonsStatus LEDs Green - Green - Red Table 5-3 Status LEDs Green - Green - RedLCX9000 Liquid-Cooled Drives User Manual Table 5-5 Button DescriptionsMenu Navigation Figure 5-3 Keypad Display DataMonitor LCX9000 Liquid-Cooled Drives User Manual Figure 5-4 Keypad Navigation ChartFigure 5-5 Monitoring Menu Monitoring Menu M1Parameter Menu M2 Table 5-6 Monitored SignalsFigure 5-6 Parameter Value Change Procedure Keypad Control Menu M3Table 5-7 Keypad Control Parameters, M3 Selection of Control Place Figure 5-7 Selection of Control Place Keypad ReferenceKeypad Direction Active Faults Menu M4 Figure 5-8 Normal State, No FaultsSTOP Button Activated Fault Type Symbol Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Time Data RecordTable 5-10 Real Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Real Time RecordSystem Menu M6 Figure 5-10 Fault History MenuTable 5-11 System Menu Functions LCX9000 Liquid-Cooled Drives User Manual5-15 Table 5-11 System Menu Functions Continued LCX9000 Liquid-Cooled Drives User Manual5-16 Selection of Language Figure 5-11 Selection of Language Application SelectionFigure 5-12 Change of Application Upload parameters to keypad To keypad, S6.3.2 Copy ParametersParameter Sets S6.3.1 Figure 5-13 Storing and Loading of Parameter SetsAutomatic Parameter Backup P6.3.4 Figure 5-14 Parameter Copy to KeypadDownload parameters to drive From keypad, S6.3.3 Parameter Comparison Figure 5-15 Parameter ComparisonP2.1.2= 20.0 Hz Password S6.5.1 Figure 5-16 Password SettingSecurity Figure 5-18 Activation of Start-Up Wizard Parameter Lock P6.5.2Figure 5-17 Parameter Locking Start-Up Wizard P6.5.3Figure 5-21 Default Page Function Keypad SettingsFigure 5-20 Keypad Settings Submenu Default Page P6.6.1Contrast Adjustment P6.6.4 Default page in the operating menu P6.6.2Timeout Time P6.6.3 Figure 5-22 Timeout Time SettingHardware Settings HMI Acknowledge Timeout P6.7.3Figure 5-23 HMI Acknowledge Timeout Table 5-12 Counter Pages Number of retries to receive HMI acknowledgement P6.7.4System info Total CountersSoftware S6.8.3 Table 5-13 Resettable CountersFigure 5-24 Counter Reset Trip CountersHardware S6.8.5 Applications S6.8.4Table 5-15 Applications Information Pages Figure 5-25 Applications Info SubmenuExpander Board Menu M7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Debug Menu S6.8.7Figure 5-27 Expander Board Information Menu Further Keypad FunctionsExpander Board Parameters Table 5-17 Expander Board Parameters Board OPTA1Chapter 6 - Start-Up Safety PrecautionsSequence of Operation Page LCX9000 Liquid-Cooled Drives User Manual JanuaryMN04005001E Table A-1 Fault Codes Appendix A - Fault CodesLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedLCX9000 Liquid-Cooled Drives User Manual Table A-1 Fault Codes ContinuedTable A-1 Fault Codes Continued Load Test with MotorDC Link Test without Motor LCX9000 Liquid-Cooled Drives User Manual JanuaryMN04005001E January Main Circuit and Control DiagramsFigure B-1 Main Circuit and Control Diagram, CH3 Appendix B - Technical ReferenceTerm Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 JanuaryMN04005001E Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control JanuaryVB00491 Figure B-6 Main Circuit and Control Diagram, CH63, ModuleFigure B-7 Main Circuit and Control Diagram, CH63, Module JanuaryJanuary Figure B-8 Main Circuit and Control Diagram, CH63, ControlFigure B-9 Main Circuit and Control Diagram, CH72 LCX9000 Liquid-Cooled Drives User ManualJanuary Figure B-10 Main Circuit and Control Diagram, CH72, ControlFigure B-11 Main Circuit and Control Diagram, CH74, Phase U LCX9000 Liquid-Cooled Drives User ManualMN04005001E Figure B-12 Main Circuit and Control Diagram, CH74, ControlLCX9000 Liquid-Cooled Drives User Manual JanuaryJanuary Fan DimensionsFigure B-13 Fan Mounting Pallet - Hot Dip Zinc Coated Figure B-14 Fan SupportLCX9000 Liquid-Cooled Drives User Manual JanuaryMN04005001E MN04005001E LCX9000 Liquid-Cooled Drives User ManualB-10 JanuaryPage Publication No. MN04005001E/CPG January Company InformationEaton Electrical Inc 2007 Eaton Corporation All Rights Reserved Printed in USA