Power Ratings, Drives | J. T. Eaton LCX9000 specs

Power Ratings

LCX9000 Liquid-Cooled Drives User Manual

January 2007

Power Ratings

The Cutler-Hammer Liquid-Cooled product range consists of (AC input, AC output) drives. The following tables show the drive output values for both in Ith (current) and shaft power (electrical) as well as the drive losses and mechanical sizes. The power achieved is given as per the supply voltage.

Drives

Table 1-2: Power Ratings and Dimensions of Liquid-Cooled Drive, Supply Voltage 380 – 500V AC

	Drive Output

	Current			Electrical Output Power

	Thermal	Rated	Rated	Optimum	Optimum	Power Loss
Catalog	Ith	Cont. IL	Cont. IH	Motor at Ith	Motor at Ith	c/a/T	Chassis
Number	(A)	(A)	(A)	400V (kW)	500V (kW)	(kW)	Chassis

LCX016A0-4	16	15	11	7.5	11	0.4/0.2/0.6	CH3

LCX022A0-4	22	20	15	11	15	0.5/0.2/0.7	CH3

LCX031A0-4	31	28	21	15	18.5	0.7/0.2/0.9	CH3

LCX038A0-4	38	35	25	18.5	22	0.8/0.2/1.0	CH3

LCX045A0-4	45	41	30	22	30	1.0/0.3/1.3	CH3

LCX061A0-4	61	55	41	30	37	1.3/0.3/1.5	CH3

LCX072A0-4	72	65	48	37	45	1.2/0.3/1.5	CH4

LCX087A0-4	87	79	58	45	55	1.5/0.3/1.8	CH4

LCX105A0-4	105	95	70	55	75	1.8/0.3/2.1	CH4

LCX140A0-4	140	127	93	75	90	2.3/0.3/2.6	CH4

LCX168A0-4	168	153	112	90	110	4.0/0.4/4.4	CH5

LCX205A0-4	205	186	137	110	132	5.0/0.5/5.5	CH5

LCX261A0-4	261	237	174	132	160	6.0/0.5/6.5	CH5

LCX300A0-4	300	273	200	160	200	7.0/0.6/7.6	CH61

LCX385A0-4	385	350	257	200	250	9.0/0.7/9.7	CH61

LCX460A0-4	460	418	307	250	315	6.5/0.5/7.0	CH72

LCX520A0-4	520	473	347	250	355	7.5/0.6/8.1	CH72

LCX590A0-4	590	536	393	315	400	9.0/0.7/9.7	CH72

LCX650A0-4	650	591	433	355	450	10.0/0.7/10.7	CH72

LCX730A0-4	730	664	487	400	500	12.0/0.8/12.8	CH72

1-6

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MN04005001E

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J. T. Eaton LCX9000 user manual Power Ratings, Drives

Contents

LCX9000 Liquid-Cooled Drives User Manual January Supersedes SeptemberMN04005001E Page Important Notice - Please Read CHAPTER 4 - CONTROL WIRING AND INTERNAL CONNECTIONS Table ofContents List of Figures List of Figures Continued List of Tables Table A-1 Fault Codes List of Tables ContinuedTable 5-13 Resettable Counters Table 5-11 System Menu Functions Safety Deﬁnitions and SymbolsHazardous High Voltage Warnings, Cautions and Notices Warnings Cautions Grounding and Ground Fault Protection Motor and Equipment Safety Chapter 1 - Overview Receiving and Inspection L C X 0 1 6 A 0 - 4 A 2 B Maintenance Technical DataStorage and Shipping LCX9000 Liquid-Cooled Drives User Manual Figure 1-1 Liquid-Cooled Drive Principal Block Diagram Power Ratings DrivesPage Page Speciﬁcations Table 1-4 Technical Information Table 1-4 Technical Information Continued 1-10 Chapter 2 - Installation MountingLifting the Drive Drives Consisting of One Module Liquid-Cooled DimensionsTable 2-1 One-Module Drive Dimensions Mounting Base Included Figure 2-2 LCX9000 Liquid-Cooled Drive, CH3 Bottom View Figure 2-3 LCX9000 Liquid-Cooled Drive, CH4Figure 2-4 LCX9000 Liquid-Cooled Drive, CH5 Top View Figure 2-5 LCX9000 Liquid-Cooled Drive, CH61 Figure 2-6 LCX9000 Liquid-Cooled Drive, CH72 Table 2-2 Several Module Drive Dimensions Mounting Bracket Included Drives Consisting of Several ModulesFigure 2-7 Drive Mounted Inside Mounting Bracket Figure 2-8 LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 6-Pulse Supply Figure 2-9 LCX9000 Liquid-Cooled Drive, CH74, IP00Bottom 12-Pulse Supply Table 2-3 Drinking Water Chemical Speciﬁcation CoolingDrinking Water Speciﬁcation Table 2-4 Drinking Water Quality Recommendations - Maximum Values Table 2-5 Drinking Water Quality Recommendations - Desired Values Table 2-6 Process Water Speciﬁcation Figure 2-10 Example of Cooling System ExchangerHeat Figure 2-11 Example PI-Diagram of Cooling System and Connections Table 2-7 Information About Cooling Agent and Its Circulation Table 2-9 Coolant Volumes and Temperatures Condensation Figure 2-12 Safe Operating Conditions in Relation to Condensation Figure 2-13 Aluminum Hose Adapters Table 2-10 Liquid Connector Types All Pressure Values at Nominal FlowCooling System Connections Figure 2-14 External Thread of Hose Pressure Losses Table 2-11 Pressure Losses - CH6x Figure 2-15 Pressure Loss - CH6xOutﬂow Hoses and The following main line hose materials are acceptable plastic PVC Table 2-12 Pressure Losses - CH7xFigure 2-16 Pressure Loss - CH7x rubber EPDM only aluminium other stainless and acid-proof materials Figure 2-17 Flow Switch Hose Connection, Fast Connector Electrical Installation of Flow SwitchAbout Flow Switch Installation Fast Connector Lock Screw, Cable Seal and Clamp Figure 2-18 Direction of Coolant Circulation External Cooling Fan for CH4 Drive Derating Table 2-16 Input Choke Dimensioning, 6-Pulse Supply Input Chokes Figure 2-20 Example of Input Chokes for Liquid-Cooled Installation of Input ChokeFigure 2-19 Example of Input Chokes for Liquid-Cooled Sizes Up to 62A Sizes 87 - 145A and 590A Table 2-17 Choke Dimensions Sizes 23 - 145A and 590A January Table 2-18 Choke Dimensions Sizes 261 - 1150A LCX9000 Liquid-Cooled Drives User Manual Mains Cable Chapter 3 - Power WiringPower Connections Motor Cable Table 3-1 Cable Types Required to Meet Standards Cable DataTable 3-2 Cable Sizes 400 Units with 12-pulse supply Table 3-2 Cable Sizes 400 - 500V ContinuedUnits with 6-pulse supply Three grounding terminals per mounting plate, see Page Table 3-3 Cable Sizes 525 Table 3-4 Tightening Torques of BoltsSee the tightening torques of bolts in Table Fuse Sizes, Drives Table 3-5 Fuse Sizes for LCX9000 Liquid-Cooled 500V Drives Table 3-6 Fuse Sizes for LCX9000 Liquid-Cooled 690V Drives Fuse information Cable Installation Instructions The maximum length of the motor cables is 984 feet 300m4. If cable insulation checks are needed, see Page Figure 3-1 Maximum Terminal Stresses Installation Space Figure 3-2 Installation Space Grounding of Power Unit Cable Installation and the UL StandardsFigure 3-3 Grounding Terminal on Mounting Plate Cable and Motor Insulation Checks 3-12 Chapter 4 - Control Wiring and Internal Connections Figure 4-1 Control Board Figure 4-2 Basic and Option Board Connections of the Control Board Figure 4-3 Drives Connected in Parallel See Figures 4-4 and Control Board Power-UpFigure 4-4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 Upper CORRECT Terminal J2 Lower Figure 4-5 Connection of Control Board Cable from the Power BoardControl Connections Figure 4-6 I/O Terminals of the Two Basic Boards Figure 4-7 General Wiring Diagram of the Basic I/O Board OPT-A9 Figure 4-8 General Wiring Diagram of the Basic Relay Board OPT-A2 Control Cables Galvanic Isolation BarriersFigure 4-9 Galvanic Isolation Barriers Control Terminal Signals Table 4-1 Control I/O Terminal Signals Jumper Selections on the OPT-A9 Basic Board Digital Input Signal InversionsFigure 4-10 Positive/Negative Logic Figure 4-11 Jumper Blocks on OPT-A9 AI2 Mode Figure 4-12 Jumper Selection for OPT-A9AI1 Mode AO1 Mode Control Unit Mounting Box Installing the Control Unit Mounting BoxFigure 4-14 Control Unit Installed into the Mounting Box Figure 4-13 Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Table 4-2 Installing the Control Unit Mounting Box Continued January MN04005001E Connections between Power Unit ASIC and Driver Boards Internal Connections X9 OEVA feedback X15 Charging relay output X6 DC terminal Figure 4-15 Terminals and Connections between ASIC and Driver BoardCH61, CH62 and CH72 Table 4-3 Terminals CH61, CH62 and CH72 X29 Flow supervision input Table 4-4 Terminals CH63 Connect to WL on Phase V/W driver board Table 4-5 Terminals between Driver Boards CH64 and CH74 Connections with Round Cable Connections between Power Unit ASIC and the Control UnitFigure 4-18 Remove Cover to Access Power Unit Connections with Optical Cable Supply voltage 24Vin from power unit Figure 4-19 Optical Cable Adapter BoardTable 4-6 Terminals on Adapter Board Control board connection Keypad Operation Indicators on the Keypad DisplayChapter 5 - Menu Information Figure 5-1 Control Keypad and Drive Status Indications Control Place Indicators Drive Status IndicatorsTable 5-1 Drive Status Indicators Table 5-2 Control Place Indicators Table 5-3 Status LEDs Green - Green - Red Keypad PushbuttonsStatus LEDs Green - Green - Red Text Lines Table 5-5 Button Descriptions Menu Navigation Figure 5-3 Keypad Display DataMonitor Figure 5-4 Keypad Navigation Chart Monitoring Menu M1 Figure 5-5 Monitoring Menu Table 5-6 Monitored Signals Parameter Menu M2 Figure 5-6 Parameter Value Change Procedure Keypad Control Menu M3Table 5-7 Keypad Control Parameters, M3 Selection of Control Place Figure 5-7 Selection of Control Place Keypad ReferenceKeypad Direction Active Faults Menu M4 Figure 5-8 Normal State, No FaultsSTOP Button Activated Fault Time Data Record Fault TypesFigure 5-9 Fault Display Table 5-8 Fault Types Fault Type Symbol Real Time Record Table 5-9 Fault Time Recorded DataFault History Menu M5 Table 5-10 Real Time Record Figure 5-10 Fault History Menu System Menu M6 Table 5-11 System Menu Functions Table 5-11 System Menu Functions Continued 5-16 Selection of Language Figure 5-11 Selection of Language Application SelectionFigure 5-12 Change of Application Figure 5-13 Storing and Loading of Parameter Sets Copy ParametersParameter Sets S6.3.1 Upload parameters to keypad To keypad, S6.3.2 Automatic Parameter Backup P6.3.4 Figure 5-14 Parameter Copy to KeypadDownload parameters to drive From keypad, S6.3.3 Parameter Comparison Figure 5-15 Parameter ComparisonP2.1.2= 20.0 Hz Password S6.5.1 Figure 5-16 Password SettingSecurity Start-Up Wizard P6.5.3 Parameter Lock P6.5.2Figure 5-17 Parameter Locking Figure 5-18 Activation of Start-Up Wizard Default Page P6.6.1 Keypad SettingsFigure 5-20 Keypad Settings Submenu Figure 5-21 Default Page Function Figure 5-22 Timeout Time Setting Default page in the operating menu P6.6.2Timeout Time P6.6.3 Contrast Adjustment P6.6.4 Hardware Settings HMI Acknowledge Timeout P6.7.3Figure 5-23 HMI Acknowledge Timeout Total Counters Number of retries to receive HMI acknowledgement P6.7.4System info Table 5-12 Counter Pages Trip Counters Table 5-13 Resettable CountersFigure 5-24 Counter Reset Software S6.8.3 Figure 5-25 Applications Info Submenu Applications S6.8.4Table 5-15 Applications Information Pages Hardware S6.8.5 Debug Menu S6.8.7 Expander Boards S6.8.6Figure 5-26 Expander Board Information Menus Expander Board Menu M7 Table 5-17 Expander Board Parameters Board OPTA1 Further Keypad FunctionsExpander Board Parameters Figure 5-27 Expander Board Information Menu Safety Precautions Chapter 6 - Start-Up Sequence of Operation Page LCX9000 Liquid-Cooled Drives User Manual Appendix A - Fault Codes Table A-1 Fault Codes Table A-1 Fault Codes Continued Table A-1 Fault Codes Continued Load Test with Motor DC Link Test without Motor LCX9000 Liquid-Cooled Drives User Manual Main Circuit and Control Diagrams Figure B-1 Main Circuit and Control Diagram, CH3Appendix B - Technical Reference Term Figure B-2 Main Circuit and Control Diagram, CH4Figure B-3 Main Circuit and Control Diagram, CH5 ATerm SPF1 Figure B-4 Main Circuit and Control Diagram, CH61Figure B-5 Main Circuit and Control Diagram, CH61, Control H8...H13 Figure B-6 Main Circuit and Control Diagram, CH63, Module Figure B-7 Main Circuit and Control Diagram, CH63, ModuleVB00491 Figure B-8 Main Circuit and Control Diagram, CH63, Control Figure B-9 Main Circuit and Control Diagram, CH72 Figure B-10 Main Circuit and Control Diagram, CH72, Control Figure B-11 Main Circuit and Control Diagram, CH74, Phase U Figure B-12 Main Circuit and Control Diagram, CH74, Control Fan Dimensions Figure B-13 Fan Mounting Pallet - Hot Dip Zinc CoatedFigure B-14 Fan Support LCX9000 Liquid-Cooled Drives User Manual B-10 Page 2007 Eaton Corporation All Rights Reserved Printed in USA Company InformationEaton Electrical Inc Publication No. MN04005001E/CPG January